Plant - Head
JYOTI COMMOTRADE PVT LTD
Total years of experience :24 years, 5 Months
Reporting To: The Director
Brand Name : JALSUTRA & BLUE VISTA
Plant info:
•PET line
•PDW 60 BPM Filler with various SKU’s like 200ml, 500ml, , 1L, 2L
•PDW 90 BPM Filler with various SKU’s like 200ml, 500ml, , 1L, 2L
•CSD 90 BPM Filler with various SKU’s like 300ml, 600ml
•POUCH 300 BPM Filler with SKU’s 200ml
•CUP 60 BPM Filler witH SKU’s like 200ml
• Blow moulding system for pet bottle manufacturing ( Automatic 4 cavity- 2 No, Semi Auto 2 cavity 7 No)
•Production line consists of air conveyors, filler, labeller, shrink packing packer with conveyors for bottle transfer
•Jar line
•200 JPH filling machine
•Manufacturing system with Jar washing, filling, capping, Light inspection, cap sealing & with conveyors
•Water Treatment
•Ensuring water quality as per BIS and WHO standards.
•Pre filters, Reverse osmosis process with UV light treatment and ozonizer.
Proper planning for maintenance activity in water treatment department
Reporting To: The Director
Brand Name : McDowell No. 1, BAGPIPER & SINCERE
Plant info:
•PET line
•Pure Pro 60 BPM Filler with various SKU’s like 250ml, 500ml, , 1L, 2L
• Blow moulding system for pet bottle manufacturing ( Automatic- 2 No, Semi Automatic 4 No)
•Production line consists of air conveyors, filler, labeller, shrink packing packer with conveyors for bottle transfer
•Jar line
•300 JPH filling machine (Pure Pro)
•Manufacturing system with Jar washing, filling, capping, Light inspection, cap sealing & with conveyors
•Water Treatment
•Ensuring water quality as per BIS and WHO standards.
•Pre filters, Reverse osmosis process with UV light treatment and ozonizer.
•Proper planning for maintenance activity in water treatment department
Quality Assurance; Reported To: Quality Manager
Plant info (Bottling Plant at al-gubrah, Muscat, Oman, ):
•Sidel Simonazzi (48000 cans/hr) line for can CSDs.
•KHS (36000 cans/hr) line for can CSDs.
•520 BPM KHS line for 0.355 ltr bottled CSDs
•150 BPM KHS line for 2.25 Ltr PET CSDs
•Two TBA 19 (7500 packs/hr) Tetra pack line
Quality Assurance; Reported To: Quality Manager
Plant info (Bottling Plant at al-khuwair, Muscat, Oman):
•600 BPM Meyer line for bottled CSDs.
•250 BPM Sasib line for bottled juices.
•Two TBA 19 (7500 packs/hr) Tetra pack line.
•Two TBA 9 (6000 packs/hr) Tetra pack line
Quality Assurance; Reported To: Quality Manager
Plant info:
•600 BPM Kettner line for RB glass CSDs.
•250 BPM Modified Meyer line for RB glass juices.
•200 BPM Sasib line for multipack PET NRB.
•220 BPM KHS line for multipack PET Aquafina.
Operations @Aquafina:
•On-line product analysis to standards
•Water analysis from WT Plant.
•Spectroscopic elemental analysis as per Pepsi
•Start-up, Shutdown & Breakdown protocol.
•Aquafina CIP Standards
•Aquafina RO plant CIP Standards.
•GMP protocol
Quality Assurance; Reporting To: General Manager-Quality
Plant info:
•GRB line
•600 BPM with various SKU’s like 200 ml and 300 ml, 1L (Carbonated soft drinks line)
•Flexible manufacturing system with uncaser, Light inspection, Bottle washer, filler, crowner & capper, caser with conveyors.
•PET line
•18000 BPH with various SKU’s like 500ml, 600ml, 1.5L, 2L
•System consists of Blow moulding system for pet bottle manufacturing ( Sidel - 2 nos)
•Production line consists of air conveyors, filler, warmer, labeller, case packer with conveyors for bottle transfer
•Juice line
•200 BPM (Hot boiled juice line)
•Flexible manufacturing system with uncaser, Light inspection, Bottle washer, filler, crowner & with conveyors
•Packaged Drinking water line
•10000 BPH
•Reverse osmosis process with UV light treatment and ozonizer.
•System consists of Blow moulding system for pet bottle manufacturing ( Sidel synergy - 1 nos)
•Flexible manufacturing system with Light inspection, filler, crowner, labeller & with Conveyors
•Syrup Room
•Syrup preparation and adhering to the quality parameters.
•Sugar delta team head - achieved a delta of 0.22 %
•Water Treatment
•Ensuring water quality as per PCI and WHO standards.
•Proper planning for maintenance activity in water treatment department.
•ETP
•Ensuring proper operation in ETP system to meet the specification of the effluent water to local regulatory guide line
Reporting To: The Director
Brand Name : PRIXPERT
Plant info:
•PET line
•Filmatic 60 BPM Filler with various SKU’s like 250ml, 500ml, , 1L, 2L
•System consists of Blow moulding system for pet bottle manufacturing ( Sidel - 2 nos)
•Production line consists of air conveyors, filler, warmer, labeller, case packer with conveyors for bottle transfer
•Jar line
•200 JPH filling machine (Filmatic)
•Manufacturing system with Jar washing, filling, capping, Light inspection, cap sealing & with conveyors
•Water Treatment
•Ensuring water quality as per BIS and WHO standards.
•Reverse osmosis process with UV light treatment and ozonizer
Sonarpur: Achieved the Concentrate Yield & Sugar Delta for the plant best in the country.
EXECUTIVE SUMMARY
•Review established production schedules for all manufacturing departments to insure established inventory levels are met while operating at the highest efficiency possible.
•Develop and execute the plant manufacturing budgets.
•Representing as supply chain resource from factory
•Responsible to manufacture finished product, providing the best quality, at the lowest Possible cost while maintaining tactical position.
•Oversee & manage the manufacturing processes such as Syrup making, water treatments, cleaning in place, Washing, filling etc and all related test and inspection methods.
•Strategically analyze, plan & conceptualize the processings for the product development as well as target fulfilment of the company projects & requirements within the quality parameters while coordinating with the product development & cross-functional teams.
•Ensure all the products have met the specifications clearly with careful & sophisticated quality control measures in compliance to the international standards, ISO9001, ISO 14000 & HACCP. Plan, execute & control Audit Plan & Auditing Process.
•Perform root-cause analysis of defects while developing & improving the processing’s by taking corrective actions to prevent any reoccurrences and defective issues. Accountable for customer complaint analysis & countermeasure implementation.
•Monitor & report to the senior management to development projects to help meet production & quality requirements, including process tailoring, and strategies for review and inspection while coordinating with cross functional departments of the company.
•Generate & review the annual business plan, PPM reduction plan, analytical documents, SOPs, general test procedures, protocols & their summary reports
•Carry out skilled inspection, maintenance, testing & repairs of safety equipments while maintaining inventory for the same & the calibrations of testing equipments.
•Responsible for monitoring and analyzing vendor performance measures and initiating improvement actions.
•Oversee & improving customer satisfaction levels by enhancing quality & reliability levels through continuous improvement.
Factory Management Professional - Beverage Industry
PROFILE
•Diligent & result-oriented professional, with over 18 years of experience in the Beverages Industry.
•Leading factory operation, maintenance & provide leadership for the successful day-to-day operation of the facility.
•Work closely with associated functions in factory review product consistency while monitoring along with scrap rates to determine trends and areas of improvement.
•Coordinate the hiring and training of all manufacturing personnel & Analyze workforce requirements.
•Develop and execute the plant manufacturing budgets.
•Representing as supply chain resource from factory
•Responsible to manufacture finished product, providing the best quality, at the lowest Possible cost while maintaining tactical position.
•Take leadership role in cost reduction and process improvement teams within the Manufacturing facility, and working with other facility managers to reduce overall facility costs.
•ISO 22000 (FSMS) & ISO 14001 (ENVIRONMENT) & HACCP Certified with proven expertise in AIB requirements, GMP, GHK, GLP etc.
•Experienced in managing the operation & maintenance of plant & dispatch, which includes water treatment, syrup preparation, washing, filling & cleaning in place, quality control, distribution along with the knowledge of legal requirements for packaged water.
•Ability to conceptualize the processing’s for the product development with careful & sophisticated process control measures in compliance to the specified standards while performing root-cause analysis to prevent any reoccurrences & defective issues.
•Proficient in handling SAP R/3 and KPI while ensuring Quality Control testing according to company standards using classical methods and instrumental methods
•Expertise in developing products with effective and modernized tools and equipments while managing the inventory in the company.
•Adept in improving plant operations with experience in plant operations, process, quality, packaging, dispatch, plant administration.
•Experienced in designing and conducting training and workshops for cross functional departments of the company & establishing and nurturing complex international networks.
Core Competencies
Manufacturing & Packaging Operations Quality Assurance Process Improvements Statutory Compliance General Administration Documentation Control Audits Trainings
KEY ACHIEVEMENTS ACROSS CAREER PATH
•Nivedan Fodds & Beverage LLP, kolkatata: joined as
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