Design and Estimation Engineer
SEG
Total years of experience :12 years, 11 Months
Heading Design and Estimation Department
• Design and Development of sheet metal and Casting Components of Low Voltage Switchgear Division Panels of 400A, 800A, 1200A, 1600A, 2500A & 4000A i.e. \[Form-II, III, IV-Type 2, 6, 7 - DEWA, SEWA, FEWA, ADDC\]
• Design and Development of sheet metal Components of Medium Voltage Switchgear Division Soft starter Panels Voltage range 2.3kV - 13.8kV
• Design and Development of sheet metal Components of Oil field Transformers, Dry Type Transformers of 1000 KVA, 1500 KVA, 2000 KVA
• Design and development of Sheet metal and steel Frames Components of Genset \[ 60 Kva, 100 Kva \]
• Design and Development of sheet metal and Casting Components of Cable Trays & Ladder System’s
• Set specification, revised Bill of Materials, developed test fixtures, wrote procedures
• Managed multiple projects concurrently and managed changing priorities
• Produced prototype, tested, updated design
• All the Form II, III, IV panel design and assembly according to IEC 60439
• Standardization of drawings.
• Implementation of 5’S and kaizen’s in shop floor and continuous improvement.
• Coordinate with Product In charge and QC team to standardize the construction of SEG standard Products.
• Study/review tender documents (scope of works, contracts, specification, drawings)
• Prepare request for quotation packages(RFQ) to subcontractor’s and supplier’s (scope of works, drawings, specification, contracts conditions
• Demonstrating how a product meets a client’s needs.
• Reviewing customer drawings, plans and other documents in order to prepare detailed technical proposal for them.
• Travelling to visit potential clients.
• Negotiating tender, contract terms and conditions.
• Following VE activities
• Develop and coordinate testing of design concepts as necessary to validate new designs according to IEC 60439 as well to meet IP ratings, 42, 55, 65, 66, 68
• Provide the team with a vision of the process, design standards, techniques and tools to support task performance.
• Prepared project production schedules and assisted with production duties as necessary.
• Managed inventory and prepared weekly inventory reports.
• Provided support to all departments to ensure timely production of each project.
• Planning, assigning, and directing production work
• Analyze the job orders, drawings and blue print
• Monitors the production processes and adjusts schedules as needed.
• Provides manufacturing decision-making information by calculating production, labor, and material costs
• Reviews production schedules and estimates future requirements.
• Design and Development of Sheet metal Components of Molds for cast resin bus bars - IP 68
• Responsible for particular project like drawing submittal, drawing approval, project execution through IFS software (Industrial and Financial Systems)
• Design and Development of sheet metal enclosures of Quality Busbar Products And (Tap-Off Box, Cable End, Expansions, Transformer Boxes, Tee Boxes, Pane Flanges, ESP, JSP, Busbar)
• Design and Development of new product Design -Copper Links of Tap Of Box 160Amps to 800amps-ABB/Schneider/Terasaki / GE)
• Preparing the CNC Punching Programs using Wi CAM software
• Creating concept Drawings
• Preparing 3D assembly drawings based on released job orders of Kitchen and Washroom Products
• Releasing job orders throw IFS software’s
• Co ordinations with sales / Marketing team for new product development
• Preparing the CNC Laser Programing using TruTops- Trumpf
• Preparing CNC Programs for CNC Pipe Bending machines (YLM-Taiwan)
• preparing 3D design (Stainless steel support & Grab rail - Wash room Products)
• Design and Development of customized 3D Sink designs & Wash room systems products.
• Preparing complete BOQs for all releasing job orders.
• Coordination’s with supply chain and store departments (Raw material, etc.)
• Preparing perspective drawings for customer approvals.
• Products are made like customized (Paper towel dispenser, soap dispenser, Toilet roll holder, jumbo roll holder, waste bin, toilet brush holder, Hygiene soap dispenser, combination paper towel dispenser with waste bin, Hand dryer, Foldable grab rail etc. .
• Having sound knowledge of welding Process of SS material
• Preparing Fabrication list of Steel furniture’s
• Prepare the Process Planning
• Preparing Bill of materials of Steel Furniture, Fire resistance Safe Cabinets, Hotel Safe cabinets , Burglary safe cabinets
• Prepare the CNC Punching programming (Amada- AP 100)
• Prepare Pipe Bending CNC Programming
• Preparing Bending drawings
• ARC / MIG / TIG welding process flow drawing preparation
• Preparing the Cutting Layouts drawings for each job orders
• Powder coating process
• Prepare Assembly drawing
• Operated CNC machines ACE JOBER XL/LM, PILATUS20 T and loaded and unloaded parts, minor machine offsets, minor tool changes, debarred, measured and documented quality records.
• Ensured dimensions of finished work pieces is in conformance to specifications
• Prepare lathe machines for each specific cut and material.
• Check and Fix the Chuck Pressure based on Components
• Calculating machine speed and feed ratios, size and cut position for work piece
• Ensuring working speed of machines
Mechanical Engineering