Mechanical Maintenance Department Manager and Deputy Engineering Manager
Egyptian Steel
Total years of experience :29 years, 9 Months
Mechanical Maintenance Department Manager and Deputy Engineering Manager
o Manage & Lead Melt shop and Hot Rolling Mechanical Maintenance teams, PM, Trouble shooting, etc. 80 employees, 8 Engineers direct reporting.
o Effective Role in project phase including cold test, commissioning, hand over and start-up phases Technical and management activities.
o Failure Analysis and reverse Engineering in solving problems
o Manage & lead all types of repairs for all mechanical & Electrical repairs of plant machinery Inside & outside the plant.
o Spearhead technical management of the department including staff training
o Failure Analysis, studying required modifications and implementation for chronic problems solving.
o Mechanical Erection and commissioning for new equipment.
o Setting strategies for Mechanical Department in the company.
o Staff training - Technical & Managerial skills - and improvement.
Mechanical Maintenance Repair Workshops Department Manager 3 Years
o Managing & leading seven central workshops (Machining, Assembly, Fabrication, Hydraulic, Mobile equipment & Overhead cranes, technical office (DWG office and condition Monitoring)).
o Managing, leading and executing all repair activities inside and outside plants.
o Failure Analysis, studying required modifications and implementation for chronic problems solving.
o Mechanical Erection and commissioning of old repaired/new equipment.
o Setting strategies for central repair in the company.
o Setting plans for better utilization of workshops manpower in order to cover new plant with the same manpower (no manpower increase).
o Staff training - Technical & Managerial skills - and improvement.
Due to my Long and deep experience in all related Maintenance activities,
I am working as a Technical and Management Instructor in the Maintenance & Industrial fields, in Industrial & Petrolium sectors.
Through OGS (Oil & Gas Skills (Petroleium skills developer) and Petromaint (Petrolium Maintenance Main Contractor) since 2008, and now I am fully dedicated in this job since middle of Feb. 2012.
In Technical, Management and Soft skills’ fields, part of it as following:
Management
Preventive Maintenance
Preventive & Predictive Maintenance
Maintenance Management & Strategies
Maintenance Planning & Scheduling
General Maintenance Management & People Management
Reliability Centered Maintenance (RCM)
Technical
Root Cause Failure Analysis
Bearings’ Technology
Lubrication, Oil Analysis and troubleshooting
Pumps’ Mechanical Seals
Valves’ Selection and Applications
Hydraulics Op., Maintenance, circuits & troubleshooting
Bearings’ & Lubrication Technology
Soft Skills
Time Management
Negotiation Skills
Communication Skills (Basic & Advanced)
Problem Solving & decision Making
Effective Leadership “7 habits”
Leadership Skills (Basic & Advanced)
Coaching & Mentoring
General skills & qualifications:
• As a personal approach, I am mentoring junior engineers who are willing to learn,
• Willing & excited for self-learning, I am reading and applying in different fields such as six sigma, maintenance management, technical fields and maintenance reliability,
• Certified as welding visual inspector level II according to ASNT recommendation No. SNT-TC-1A . (personal effort)
• Strong ability to identify and solve unusual problems. Self-motivated & Leadership skills,
• Confident, Proactive & positive thinking,
• Time management skilled, results oriented, challenger and under pressure competing deadlines,
• High computer skills (Excel, Word, Power point, M.S.project),
• Passion to work for reasons beyond pay or status,
Position: Mechanical Maintenance Department Manager
It is a project with 1.5 Bilion pounds budget.
The sugar is produced from beet, with a daily capacity of 10000 ton/day. The company is under construction, and expected to start production by 1st quarter of 2013.
Details of position:-
o Managing all 2nd hand Rotary and Stationary equipment rehabilitation while meeting required quality and dead line date of the project (achieved).
o Setting Criteria for equiment rehabilitation and acceptance tests,
o Managing Technical and commercial evaluation of all new equipment, shared with ASC top Management,
o Determination and applying required strategies of Mechanical Maintenance through the whole plant.
Part of Achievements
** Rehabilitation Contractors performance raising.
** Mechanical team skills and performance developed although three of the team members are juniors and 1st time through maintenance role.
Maintenance Planning & Control Manager
(Total years of experience in maintenance planning ~9.5 years (Aug.94~Nov.97)(Jan2004~Oct 2010) including 2 years in maintenance repair section a part of our job was planning).
Details of position:-
o Planning and issueing maintenance annual & monthly shutdown plans,
o Technical Studying, Planning & scheduling plants' repairs' critical activities using (Microsoft Project software) applying CPM & PERT methods during planned or unplanned shutdowns,
o Studying & Managing resources assigning & control,
o Coordination between maintenance and production sections for plants shutdowns,
o Reporting for department & general managers for shutdown activities and situation,
o Budget follow-up & control.
Achievements (part):
** Decreasing the outsource for repair activities.
** Change the thoughts and attitudes of working force.
Position: First Engineer (Mechanical Maintenance section)
(Nov.97 ~ Sep.98) (Jan.03 ~ Jan.04 As 1st Engineer)
Details of position: -
Mechanical Maintenance Site & Assembly Shop Repair 1st Engineer ( for Rolling & Flat Mill plants)
• Technical studying & detail procedures for plants' repairs' activities,
• Studying resources requirements (including manpower, cranes, tools, etc….),
• Supervising, technical support & responsible for equipment OVHL and assembly at shop (as gear reducers, water pumps, rollers, fans, …etc…),
• Supervising, technical support & responsible for repair items execution at site during Periodical, Minor, Major & Emergency shutdowns,
• Training of workers technical & Safety,
• Work standards preparation.
Achievements (part):
** Saving more than 200, 000 LE and avoid BMP#2 intentionally stoppage due to Overhead crane trouble by applying non conventional method for repair.
Position: First Engineer (Mechanical Maintenance section)
Rolling Mill Mechanical Maintenance 1st Engineer
(Including Overhead cranes Maintenance).
Details of the Position:
• Review daily maintenance activities & inspection reports.
• Inspection sheets & plans developing and issuing.
• Preventive & corrective maintenance activities developing, scheduling, implementation and reviewing results.
• Preparing and control maintenance budget.
• Trouble shooting and correction.
• Modifications and projects study, execution&follow up.
• Work standards preparation.
• Training working groups (Technical & Safety).
Part of the achievements
** Overhead cranes inspection sheet and procedure. Issueing, and training the craft people to execute.
** Decreasing the unneccessary activities during shutdowns of rolling mill (Six Sigma principles).
** Modifications of equipment repairs’ procedures as pushout M/C drive spindles (saving 20, 000 $/year).
** Increase the efficiency of workers for trouble shooting.
o Planning Maintenance Annual & Monthly shutdowns,
o Technical Studying, Planning & scheduling and Managing plants' repairs' critical activities using (Microsoft Project software) applying CPM & PERT methods during planned or unplanned shutdowns,
o Studying and Managing resources assigning & control,
o Coordination between maintenance and production departments for plants’ shutdowns,
o Spare parts Control,
o Reporting for department & general managers for shutdown activities and situation,
o Budget follow-up & control.
Education: College: 1988 ~ 1993 Alexandria University – Faculty of Engineering City, State: Alexandria, EGYPT Degree: B.Sc. In Mechanical Production Engineering General Graduation Grade: V. GOOD with degree of honor (I was in the 3rd place in Mechanical Production section). Special project grade: Distinction