Mechanical Project Engineer
John Holland Group
Total years of experience :12 years, 1 Months
• Review of IFR design documents at 30%, 60%, 90% and IFC stages.
• Conducting the constructability analysis through internal design reviews (IDR) using 3D models.
• Devising the construction methodologies and strategies through detailed study of design, 3D model, client specifications, relevant standards, and equipment O&Ms.
• Procurement of process equipment and pipe material and fittings.
• Service proving and service relocations.
• Preparing scope of work documents for subcontract tenders, tender evaluation and assisting commercials in executing the subcontracts.
• Coordinating between various stakeholders (design, supervision, equipment suppliers and subcontractors) for smooth execution of construction activities.
• Managing subcontracts from mobilization through to completion of the job.
• Cost forecasting on monthly basis to monitor, track and control the project cost.
• Progress tracking through weekly program review meetings.
• Managing the time and resources effectively and sequencing the works.
• Develop Activity Method Statement, Checklists, and Inspection & Test Plans.
• Generating and managing the worklots.
• Execution of predictive maintenance of gas production, gathering and delivery facilities.
• Planning and execution of the pipeline pigging and In-Line-Inspections (ILI).
• Conducting the ILI data analysis and planning the pipeline repairs as per data acquired from intelligent pigging.
• Carrying out the planned maintenance and turnarounds.
• Ensuring readiness for unplanned and breakdown maintenance to minimize the plant downtime.
• Using tools like Root Cause Analysis (RCA), Fault Tree Analysis, Failure Mode Effects and Criticality Analysis, 5-Why technique and Fish-bone Diagram for fault finding and devising the strategies to eliminate the causes of the faults.
• Implementing the Management of Change (MOC) procedure for modifications and upgrades.
• Utilizing IBM Maximo to optimize and improve maintenance operations.
• Conducting the detailed integrity assessment of pipelines and process equipment.
• Collaborating with assets team members to develop, maintain and compile asset reliability, practicality and condition information necessary for the asset planning, delivery and maintenance strategies.
• Review of design drawings (GA, P&ID and Isometrics)
• Developing work-packs and tracking the construction progress as per project schedule
• Review and study of equipment installation manuals, project specifications, legislations and relevant codes & standards to generate below documents.
1) Activity Method Statement (AMS)
2) Inspection & Testing Plans (ITP)
3) Field Inspection Checklists (FIC)
• Reviewing subcontractor’s welding qualification records and welding procedures documents
• Monitoring the piping and structural steel fabrication and installation
• Monitoring of installation of process equipment as per installation manuals and procedures
• Conducting the walkthroughs to inspect the completeness of the construction works.
• Progress tracking and subcontract management through day to day engagement and weekly progress review meetings
• Devising the isolation maps and methodologies for field hydrostatic testing of piping system
• Managing the holiday detection tests and coating repairs.
• Prioritizing the construction activities according to planned handover dates of different systems.
• Attending the meetings associated with completions and identifying opportunities for improvement.
2003 - 2007 BSc Mechanical Engineering University of Engineering & Technology Taxila, Pakistan Final/Senior Year Project "Oil Well Drilling Engineering and Rig Maintenance" (Study, Report and Presentation) Term Projects Fabrication of Copying Milling Machine Study and presentation on Heat Transfer in Boiling and Phase change configurations Design and fabrication of Shell and Tube Heat Exchanger Study of Infiltration and Ex-Filtration in HVAC systems