Processing manager
L'Oreal cosmetics industry
Total years of experience :16 years, 5 Months
Ensure a safe work environment by adhering to the organization's regulations
Responsible for the Weighing/Processing department, Managing a team of 20 shopfloor
workers
Manufacture products (Hair care, coloration and skincare) with the strict referential quality
standards with always "Right First time" concept.
Monitor performance and improvements for the processing unit
Recruit, develop and manage a processing team; ensure transfer of expertise and knowhow
and implement organizational changes
Plan the manufacturing activity to best meet the needs of packaging and set individual
targets for employees
In agreement with the Production Unit Manager, define and oversee manufacturing
improvement plans in line with requirements
Oversee the improvement and perpetuation of the manufacturing shop's performance by
involving the team members (manufacturing output, losses, water energy, manpower,
waste, etc.
Pass on and enforce, in conjunction with the plants other departments, the industrial policy
principles: application of Quality, HSE and EOS systems
Production short term planner at L’Oreal for Cosmetics industry:
Ensure accuracy and update of data related to short-term planning: formulas, technical series, set up matrix, etc
Follow the execution of the production plan and the reasons for its non-execution.
Provide optimized planning on PU tools while respecting rules and procedures to avoid breaches
Adjust the production planning for the month in progress, m+1 and m+2 while respecting the monthly planning cycle
Participate in meetings, work groups or multi-disciplinary projects to contribute in improving the packaging or manufacturing process
Achievement & special Assignments at L’Oreal as STP :
1. Semi finish management
2. Raw materials feasibility management
3. Capacity loss analysis
4. Manage the stocks in the sub. Contract storages
Processing &packaging shift supervisor at L’Oreal for Cosmetics industry:
• Ensuring that potential safety issues related to the environment, the process and the product to be considered at all stages.
• Organize and follow the production plan to provide all the required / planned products on time in full.
• Manage losses and consumption of all packaging materials, including recording, analyzing and taking corrective action where required.
• Apply 5S, housekeeping standards & GMP in the packaging lines.
• Work with the TPM methodologies to minimize all types of losses (e.g. breakdowns, minor stops, extract losses, etc.).
• Training operators on what should be done and how (through OPLs) in order to ensure the needed flexibility.
• Share the monthly packaging OEE
• control the process of the packaging of six lines of shampoo and four lines of coloration and six lines of semi-finished product
Achievement & special Assignments at L’Oreal :
1. Sharing in performance management project.
2. Sharing in Ware House optimization project.
3. Optimization of a production line.
4. Decreased the change over time of 7 lines by 50%
5. Regulating the consumables stock to maintain the stock that keeps the production running.
Promoted to be a processing and packaging shift manager at Eagle Chemicals:
• Managing 5 chemists and 35 blue collars and follow them in their work on seven reactors and responsible for solving any problems facing any one of them.
• Sharing in putting the weekly plan.
• Any new trial or new batches, I committed to know how it work and follow the chemist who works on it.
• Follow up the batches’ process starting from preparing batches’ raw materials, their production their packing till their delivering to the warehouse.
• Ensuring that potential safety issues related to the environment, the process and the product to be considered at all stages
• Follow the thermal oil and the steam boilers to reach the perfect temp. and pressure to reach the less time for process
• Prepare estimate of production progress & OEE reports for management.
Achievement & special Assignments at Eagle chemicals:
1. Changing the processing of 2 formulas
2. Decrease the scraping bulk from 1% to 0.5%
3. Changing the design of 2 packing lines.
4. Shared in putting the design of the new reactors & the interlocks of the controlling system.
5. Supervision in dismantle a factory and setup of a 2 factories (temporary one & permanent one).
6. Designed the procedure for reworking the unclear solvent instead of distillation.
7. Working on the remaining and reworked batches and responsible for making compatibility and calculating the amount added by percentage.
Promoted to be a processing & Packaging senior chemist
Processing and packaging chemist at Eagle Chemicals:
• Control the process of production of Alkyd (Resin) and all its branches (long alkyd, Medium A., Short A., Air drying A., Air non drying A., Gel A., Polyester, urethenated, Castro oil A., and Styrenated A., ).
• Perform tests throughout stages of production to determine degree of control over variables which include temperature, density, viscosity, compatibility, and pressure.
• Operation on PLC system.
• Appling ISO9001 & GMP in our processes.
