أشرف محمد Mallakoota

REPLACE THREE NORTHERN AREA PIPELINES PROJECT

QC Roles & Responsibilities:
 Reviewing the approved QC procedures, ITP, Quality Plan and scope of work to perform the required inspection.
 Receiving piping isometrics, support drawings & details and Verification of isometric dawning with respect to P&ID.
 Raising RFI’s in QMIS to notify Saudi Aramco PMT and PID as per the scheduled time of inspection.
 Responsible of fabrication and erection of piping work as per drawings and specifications.
 Issuance of Non-Conformance Report for materials and works if there is any deviation from procedures, codes, specification or standards/ it will impact the quality requirements.
 Check and identify preventive and corrective actions done at site & close non-conformance reports once the non-conformance has been rectified.
 Visual, Dimensional, Fabrication, Erection & Hydro testing Inspection of Pressure Piping (ASME B31.3 Process Piping & ASME B31.8 Gas Transmission and Distribution Piping Systems).
 Familiar with the American institute standards such as ASME B16.5, ASME B16.47, ASME B16.9, ASME B16.11, ASME B16.34, ASME B16.20, ASME B16.21, ASME B36.10, ASME B36.19, ASTM A106, ASTM A312 & API 5L.
 Exposure in Saudi Aramco Standards (SAES, SAEP, SAMSS)
 Carried out inspection on various pipeline activities like pipe bending, stringing, lowering, cleaning and gauging.
 Receiving inspection and acceptance to customer supplied materials & contractor supplied materials such as Pipes, Fittings, Flanges, Gaskets, Valves, Bolts & Nuts as per requirements of the Client Specifications.
 Review of material test certificates as per Codes, Standards and Client specification involved in the inspection of the valves and other piping components.
 Verification of Material Storage and Preservation system.
 Familiar with fit-up of piping and pipelines for dimensional accuracy and material being used against drawing/specification requirements.
 Socket joint gap checking as per the ASME B31.3.
 Inspecting gaskets like ring, spiral wound, PIKOTEK, asbestos, rubber types.
 Reviewed Calibration Certificates of Manual Bolt Torque Wrenches & Hydraulic Torque Wrench.
 Inspection of all bolts and nuts threads are in good condition, and molykote applied properly.
 Inspection of flange face, gasket installation & Flange joint assembly / Manual & Hydraulic Bolt torqueing.
 Preparation of Hydro Test Package.
 Verification of documents for test packages included P&ID, isometric dawning, SIS, welding Summary, Instrument Calibration Certificate, Test Equipment Data Sheet, Water Analyses Report and all reports for hydro test.
 Conduct walk through at construction site for inspection of line check as per ISO / P&ID drawings and to raise the punches (A /B).
 Ensure correction or completion of punch list items & release for test.
 Witnessed Hydro tests of Plant Piping systems & spools.
 Verifying Pipeline water filling, Temperature Stabilization, Hydro test Hold time and Pressurized Records.
 Witnessing Preparation and inspection of Hydro testing of valves (body and seat)
 Monitoring Post Pressure Test requirements included Draining and Disposal of Hydrostatic test waters and Drying activities & Removal and Reconnection of Components.
 Inspection of gaskets, supports, valves prior to line reinstatement acceptance as per the latest drawing for construction, codes and specification standards.
 Re-instatement punch listing and clearing the items.
 Clearing of MCC (Mechanical completion certificate) items.

MIDYAN GAS PROCESSING FACILITY

ON SHORE MAINTAIN POTENTIAL PROJECT

MIDYAN GAS PROCESSING FACILITY

ON SHORE MAINTAIN POTENTIAL PROJECT

 Responsible for implementations and monitoring of all mechanical related works at site as per approved drawings and methods and safety rules.
 Follow and maintain Company standards of Quality in accordance with Company Quality System requirements
 Monitoring and administering the QA/QC Plan or Program and ensuring incorporated materials on construction projects are in compliance with the plans and specifications.
 Estimates, prepares and assigns the resources such as manpower, materials, consumables, equipment, tools, etc., required for all Mechanical and related works prior to execution.
 Manages directly and provide engineering and technical supports to all the Mechanical work groups at site.
 Assign targets for accomplishments and ensure targets are met on daily basis for all Mechanical groups at site.
 Submits site daily reports, inspection requests, estimates and all applicable monitoring reports on regular basis or as required.
 Ensures that all site works are done according to all applicable quality standards.
 Directly responsible for the safety of all Mechanical groups’ personnel of the project by ensuring that the project execution will be done according to all applicable health, safety, sanitary and environmental standards.

 Provide training to other workers who are in the production department of the organization.
 Complete end to end planning, direction and co-ordination of all the manufacturing processes.
 Responsible for calculate the production cost, time involved, existing production resources, human resources and do a proper estimate and recommend it to the organization and also estimate upcoming manufacturing requirements and help management to take right decisions.
 Estimate the number of production personnel for a project, calculates the time involved and related costs for doing the project, clearly provide direction, training to the production personnel about the work flow, create a layout about the equipment’s in order to get higher level of production efficiency.
 Coordinate & request procurement department to purchase required raw materials and keep enough stock of raw materials based on order book.