mahbub ashraf ASHRAF

Inspection of raw and standard materials to ensure conform to codes and specification (Traceability) Material Receiving Inspection of Equipment, Pipes and fittings, valves, Weld Consumables etc.
Ensuring Handling and storage of materials and consumables as per project specification.
Reviewing & prepare the documents like PQR, WPS, Weld map, ITP etc.
Prepare the inspection reports and maintain the all-quality documents. Monitor subcontractors all the welding related activities.
Witness the subcontractors Procedure and performance (welders) qualification.
Monitoring the welder qualification for all contractors and ensure the qualified welder are issued with proper identification cards.Ensure the necessary tools are mobilized at the site by the contractor before the start of welding (re-baking ovens, holding ovens, portable ovens, welding machines) and the tools mobilized are fit for use with valid calibration. Ensure whether conditions are suitable for the process used for welding and appropriate controls are in place such as humidity / ambient temperature monitoring, windscreens are provided if required.
Ensuring all work is correctly prepared & documented prior to any inspection being undertaken-conduct all in process inspection for compliance.
check whether shop / field welding being executed is in conformity with the relevant specifications and codes of practice followed in pipe construction.
Conforming Repair of welded joint is being carried out as per approved Weld repair Procedure.
Witness and inspection of Field Joint coating application. Ensuring proper surface profile check after sand blasting, application of epoxy primer and installation of Heat Shrink Sleeve.
Witness and Review of the inspection for Radiographic, Dye penetrant, Magnetic Particle inspections and PMI.
Monitoring or making observations to verify whether or not material items or services conform to specified requirements. Surveillance activities may include audit, inspections, witness of testing, review of Quality documentation, personnel qualifications etc.
Visual inspection of weld joint and Dimensional Inspection of spools after welding prior to release to site as for construction isometric drawing.
Witness and Review of the inspection for Radiographic, Dye penetrant, Magnetic Particle inspections and PWHT, Hardness testing, Ferrite Testing & PMI.

Joined SK ENGINEERING E&C as Welding/Piping /NDT Inspector, PMC -WOOD GROUP,
at KNPC CLEAN FUEL PROJECT, Mina Al Ahmadi Kuwait, from September 2018 to Still.
•Coordinate with the sub-contractor regarding the material status. Inspect the fabricated spool as the dimensions and related drawing specifications. Inspection of one system (AG/UG) as per test packages and making punch list Prior for hydro Test and reinstatement.
•Follow up the construction drawings, prepare and maintain the inspection records.
•Issue of nonconformance reports and corrective action reports if failure in maintaining quality on work site.
•Piping line check to confirm that the lines is completed as per ISO and Preparation of surveillance report and NCR and closing out of NCR and surveillance report, stage inspection reports, welder monitor sheets.
•Verification of materials, materials receiving inspection prior to release for fabrication and installation.
•Prepare the inspection reports and maintain the all quality documents.
•Welding and dimensional Inspection at fabrication yard.
•Monitor subcontractors all the welding related activities.
•Witness the subcontractors Procedure and performance (welders) qualification, Mechanical testing.
•Reviewing & prepare the documents like PQR, WPS, Weld map, ITP etc.
•Perform Inspection activities on joint Fit-Up & weld visual in the structures and pipes.
•Reviewing the inspection and testing methods and procedures for Radiographic, Dye penetrant, Magnetic Particle inspections PMI and Hardness testing and PWHT/pre heating.
•Evaluate and interpret all discontinuities in R.T, U.T, M.T, & P.T. Also witnessing the NDT test like UT, MT and PT and RT film interpretation.
•Review Test pack for approval of pressure test as design and specification.
•Witness hydro test / pneumatic test.
•Ensuring all work is correctly prepared & documented prior to any inspection being undertaken-conduct all in process inspection for compliance.
•Liaison with the client and project execution team on quality related issue.
•Assist the Company inspector and construction supervisor in resolving any discrepancies and ambiguities.
•Perform routine surveillance, inspection, monitoring, auditing & assurance of Contractor’s site activities (Fabrication and Welding) in accordance with the Projects and Contractors, Specifications, in accordance with the Projects and Contractors, specifications, ITP and Quality Plans.
•Attended the weekly QC meetings and Review of work procedures and method statements for compliance with good work practices

Coordinate with the sub-contractor regarding the material status. Inspect the fabricated spool as the dimensions and related drawing specifications. Schedule work activities and manpower requirements to meet established dates and timely completion. Supervised the installation of pipes at the project sites and monitored the progress and status of all piping works.
•Inspection of one system (AG/UG) as per test packages and making punch list Prior for hydro Test and reinstatement.
•Piping line check to confirm that the lines is completed as per ISO and Follow up the construction drawings, to confirm that the lines is completed as per ISO and Preparation of surveillance report and NCR and closing out of NCR and surveillance report.
•Attend weekly meeting summit by construction Manager regarding work front and work progress, QA/QC issue, and HSE issues.
•Responsible in pipeline project planning, screening of pipeline project opportunities, route selection, third party and environmental impact studies, feasibility assessments and concept selections, and front-end design.
•Review of Project specification and P&ID s.
•Handling all piping technical queries and investigating all field pipe work related problems, including the drawing of field sketches when necessary.
•Coordinating with Engineering and Construction and liaise with the Client on detail engineering requirements.
•Develop Construction Engineering Technology in line with Company Policy and Procedures
Elaborates construction feasibility analysis evaluating the available materials & drawings.
•Responsible for Piping erection operations and pipe support installation in accordance with schedule, Procedures, Specifications, Priorities and Availability of Construction Drawings
•Ensure the Productivity and Quality is maintained by subordinates. Coordinate with other Disciplines in site.
•Monitoring the daily work activities of Sub Contractor and updating Sub Contractor Progress Reports
Assist Design Department in solving Piping Modification and Technical Problems in the Field
Provide technical answers to Engineering Queries raised up by the sub-contractor confirming design drawings and standard requirements
•Responsible for counter checking by Isometric/Piping plan for the spools erected in the correct location, orientation, alignment and plumpness.
•Carrying out final P&ID check of installed piping systems in the module.
•Preparation of field piping system test packages, including system limit on P&ID and piping Isometrics
Responsible for carrying out Mechanical Clearance, Conducting Hydro and Pneumatic tests, fulfilling commissioning and Pre-Commissioning requirements for the project.
•Responsible for line checking after hydro test to complete the post punch list prior to sign-off the test packages before signing the completion of piping / mechanical.
•Ensure that hydro test reinstatement is to be done as per procedure.
•Ensure that all punch list items are resolved; client handover is satisfactorily concluded and that there is no prolongation of project

RUWAIS REFINERY PROJECT 2, RRE EXPANSION PROJECT 2
RESPONSIBILITIES
•Preparation of weekly and monthly reports to client and senior management.
• Piping line check to confirm that the lines is completed as per ISO and Preparation of surveillance report and NCR and closing out of NCR and surveillance report, stage inspection reports, welder monitor sheets.
•Ensuring quality at all stages of production (input, in-process and output) and job is done as per required specification.
•Ensure the job quality at the highest level possible and maintain a positive client perception of the work has been completed.
•Inspection of raw and standard material i.e. Plates, Pipes, fittings etc. to ensure conform to codes and specification. (Traceability).
•Coordinate inspection and client hold/witness points in accordance with ITP.
•Piping line check punch list preparation witnessed hydro testing.
•Pipe support inspection and reinforced pad leak testing.
•Witness Hydro static pressure testing of pipe lines.
• Reviewing gauge’s calibration certificates prior to release for hydro test.
• Analyzing the requirements of temporary supports for A/G piping during hydro test.
•Review work method statements and procedures.
•Monitored welder’s performance, reviewed welder qualification record and welding activities to ensure the work is being carried out in accordance with approved welding procedure and client requirement.
•Verification of materials, materials receiving inspection prior to release for fabrication and installation.
•Evaluate and interpret all discontinuities in R.T, U.T, M.T, & P.T.
•Witnessing the NDT test like UT, MT and PT with TP inspectors. RT film interpretation.
•Conducted/Reviewed PMI (Positive Material Identification).
•Conversant with ASME B31.3, AWS D 1.1, API 1104, ASME Sect-II, V, VIII, IX, API 1104 codes and relevant standards.
• Radiographic film interpretation and evaluation in compliance with relevant codes.
•The completion of QC site instructions and coordinate their closure & review of inspection Test packages during the course of construction activities.
•Attended the weekly QC meetings and Review of work procedures and method statements for compliance with good work practices.
•The completion of QC site instructions and coordinate their closure & review of inspection test packages during the course of construction activities.
•Piping line check to confirm that the lines is completed as per ISO and Preparation of surveillance report and Issue NCR and closing out of NCR and surveillance report, stage Inspection reports.
•Ensuring all work is correctly prepared & documented prior to any inspection being undertaken.
• Conduct all in process inspection for compliance

Project- City Gas Distribution Project (PNG Work), New Delhi,


RESPONSIBILITIES
•Overall inspection for MDPE PIPE, Steel PIPE, GI PIPE Material inspection. ROUT SURVEY for MDPE, PIPE laying, Flushing, Testing commissioning.
•G I Pipe installation and fittings. Installation of regulators for domestic and commercial.
•Witness and Review WPS, PQR and material inspection.
•Preparation of weekly and monthly reports to client and senior management.
•Piping line check to confirm that the lines is completed as per ISO and Preparation of surveillance report and Issue NCR and closing out of NCR and surveillance report, stage Inspection reports.
•Ensuring all work is correctly prepared & documented prior to any inspection being undertaken.
• Conduct all in process inspection for compliance.
•Coordinate inspection and client hold/witness points in accordance with ITP.
•Witness the subcontractors Procedure and performance (welders) qualification, Mechanical testing.
•Reviewing & prepare the documents like PQR, WPS, Weld map, ITP etc.
•Perform Inspection activities on joint Fit-Up & weld visual in the structures and pipes.
•Reviewing the inspection and testing methods and procedures for Radiographic, Dye penetrant, Magnetic Particle inspections.
•Evaluate and interpret all discontinuities in R.T, U.T, M.T, & P.T. Also witnessing the NDT test like UT, MT and PT and RT film interpretation.
•Follow up the construction drawings, prepare and maintain the inspection records.
•Issue of nonconformance reports and corrective action reports if failure in maintaining quality on work site.
•Review Test pack for approval of pressure test as design and specification.
•Inspection and witnessing for the Walk down and hydro testing of installed pipe lines.
•Ensuring quality at all stages of production (input, in-process and output) and job is done as per required specification.
•Ensure the job quality at the highest level possible and maintain a positive client perception of the work has been completed.
•Inspection of raw and standard material i.e. Plates, Pipes, fittings etc. to ensure conform to codes and specification. (Traceability).
•Verify that correct materials are utilized for all works. Be familiar with and refer to the applicable Specification and standards. Ensure that copies of applicable QC plan (and QC procedures where necessary) are available at the location of work.
•Prepare the inspection reports and maintain the all quality documents.
•Welding and dimensional Inspection at fabrication yard.
•Monitor subcontractors all the welding related activities.
•Witness the subcontractors Procedure and performance (welders) qualification, Mechanical Testing.
•Follow up the construction drawings, prepare and maintain the inspection records.
•Issue of nonconformance reports and corrective action reports if failure in maintaining quality on work site.
•Perform routine surveillance, inspection, monitoring, auditing & assurance of Contractor’s site activities (Fabrication and Welding) in accordance with the Projects and Contractors, Specifications, in accordance with the Projects and Contractors, specifications, ITP and Quality Plans.
•Company -

RESPONSIBILITIES
•Daily reports of the accomplishments on construction activities.
•Planning activities of fit-up and welding of spool for erection. Proper planning for crew member for work distribution to increase work progress. Raises technical queries to main contractors.
•Preparation, planning and execution of field instruction.
•Develops piping information issued to the other departments during the detailed Engineering disciplines. Check other department’s design drawing and supplier equipment drawing.
•Daily, monthly progress report preparation and submission to construction manager on Regular basis and resolving deviation problems during execution of work.
•Ensure that all fabrication related equipment is available and in safe working order.
•Review and approval of production work packs and punching outstanding items Review and approval of production test packs and punching outstanding points. Coordinate with Planning Department, QA/QC, and Engineering for smooth functioning of Organization.