Quality control supervisor & quality system specialist
Domty
Total years of experience :14 years, 8 Months
1. Performing the quality and food safety inspections on the Tetra Pak lines of cheese and juice.
2. Following up the onsite implementation of CIP.
3. Ensuring the effective registration in the registration forms and matching it with the production and maintenance reports,
4. Following up the waste percentage per shift and carrying out the root cause analysis to act upon the error reasons.
5. Validation and verification of HACCP plan and updating of SOPs.
6. Analyzing the collected data of non-conformity to stand on the repeated issues or different type of issues with common cause.
7. Providing the one action correction, error proving effectiveness and the needed corrective actions.
8. Providing suitable ideas in implementing 5S principles which match with the production area layout and facilities.
9. Revising the documents distribution, SOPs implementation and records keeping.
10. Implement validation strategy based on current regulatory and industry standard and expectations.
Maintain Validation plan ensuring the approach to validation is consistent
Co-ordination of the validation of new and existing manufacturing/packing processes, new equipment/services, associated cleaning of product contact equipment, and revalidation of existing processes and maintenance of validation records for the manufacturing site to GMP standard.
Ensures validation is delivered on time to support product introductions/launches and any regulatory requirements are met either as a result of license activity or site audit.
Validation protocol/report generation and approval with full agreement of key stake holders.
Maintenance of validation system ensuring all processes, equipment and services validation remains current, to GMP standard and records fully available to support this at audit or for any license submission.
Ensure that validation reports are produced and authorized to agreed timelines.
Co-ordination of validation protocol/report generation and approval with full agreement of key stake holders
Ensures validation gaps and risks are identified and addressed. Ensures no 'gaps' in any processes (manufacturing, packing, cleaning or services) that would prevent ongoing release, license submission/renewal or give major observation on audit.
11. Performing the daily supervisor report.
Validation and verification of the HACCP plan.
Ensuring the implementation of the quality and food safety system.
Identifying the training needs through the monthly KPIs sheet for the food safety team members and the quality circle at the outlets.
Ensuring the continious improvement by carrying out regular internal audits regarding quality and food safety check points.
Revising the monthly customer cpmplains and ensuring its communicated with the related departments to be held in the scope of work.
Revising the flow charts for all the products to be updated.
Suppliers approval and evaluation through the regular assesments and site visits to ensure their commitment toward the co. food safety and quality policy.
Doing a simulation audits to specify all the measures for improvements and actions that should be taken from the board of directors.
Fast responce to any negative feedback that can be noticed in the regular surveys and guest comments.
Attending the client KPIs regarding the co. performance to act upon it.
Follow up with the monthly lab analysis activities that are carried by an outsource party.
Performing the weekly quality team meetings to stand on all the issues.
Food safety consultant and trainer in a dutch company. Precon Egypt is active in food supply chain where our task as a consultants is to prepare our customers to reach international standards concerning food safety and quality.
Quality management system preparation, development and maintenance.
Training services ( ISO 22000, HACCP, ISO 9001, OHSAS 18001).
Auditing ( retailers supplier audits, 2nd party audits and simulation audits).
Act as an outsourcing quality manager for more than 10 national companies.
Receive the customer complains and hadling them.
Handle all the complains regarding mobile and data lines technologies.
Biotechnology study is such a detailed and complicated field which go through every field can show impact. Genetics courses from 1st semester and passing by 7 semesters with all its branched applications. Chemistry in its bio. or organic or physical characteristics, microbiology and immunology. With an excessive practical training's, you got contact with quiet big number of manufacturing plants, labs (built in or outsourcing).