Maintenance Manager
Cargill
Total years of experience :25 years, 7 Months
Management and control of maintenance and project activities of the plant
• Making Yearly Plan for Preventive Maintenance, Predictive Maintenance,
Condition Monitoring and Calibration of Equipments/Instruments.
• Making yearly budget for implementation of Maintenance Program
• Making Power Budget and controlling the total cost of power through effective
control and energy conservation activities.
• Making CAPEX proposals and executing the project works
• Managing compliance to FSSC, Quality and Safety Norms and statutory requirements
• Identifying KRAs for Engineers
• Recruitment, Training and Development of People
• Testing, Condition Monitoring and Major Overhaul of Machineries.
• Procurement, Tendering and Contracts Preparation for Purchase of Equipments, Machineries & Materials required for Plant and New Projects.
• Preparation of AMC with vendors for maintenance of critical equipments/systems
• Day to day Breakdown Maintenance and Trouble Shooting of Machineries and Automation Systems of the plant
• Controlling all the modification of engineering systems.
• Making and Updation of Drawings and Documents
• Preparation and analysis of Power Report, Maintenance Report, Safety Incident Reports etc.
• Spare Parts Management and Inventory Control.
• Control of cost through effective implementation of Maintenance Program and by reduction of Breakdowns
• Control of Shift Operations
• Liaisoning with government bodies for managing compliance to statutory requirements.
Presently I am working with Bunge India Ltd. as Project Manager for upcoming expansion of edible oil refinery (Rs. 100 Crore Project Budget).
The various responsibilities in present role are as given below :
• Control of All Project Activities of Bunge Kandla Site.
• Installation and commissioning of Edible Oil Refinery Machineries and Systems.
• Making yearly budget for all the project activities.
• Making CAPEX proposals and execution of the project works
• Recruitment, Training and Development of People
• Procurement, Tendering and Contracts Preparation for Purchase of Equipments, Machineries & Materials required for Plant and New Projects.
• Controlling all the modification of engineering systems.
• Making and Updation of Engineering Drawings and Documents
• Liaisoning with government bodies for managing compliance to statutory requirements related to new projects.
Management and control of all the maintenance and project activities of the plant
• Making Yearly Plan for Preventive Maintenance, Predictive Maintenance,
Condition Monitoring and Calibration of Equipments/Instruments.
• Making yearly budget for implementation of Maintenance Program
• Making Power Budget and controlling the total cost of power through effective
control and energy conservation activities.
• Making CAPEX proposals and executing the project works
• Recruitment, Training and Development of People
• Testing, Condition Monitoring and Major Overhaul of Machineries.
• Procurement, Tendering and Contracts Preparation for Purchase of Equipments, Machineries & Materials required for Plant and New Projects.
• Preparation of AMC with vendors for maintenance of critical equipments/systems
• Day to day Breakdown Maintenance and Trouble Shooting of Machineries and Automation Systems of the plant
• Controlling all the modification of engineering systems.
• Making and Updation of Engineering Drawings and Documents
• Preparation and analysis of Power Report, Maintenance Report, Safety Incident Reports etc.
• Spare Parts Management and Inventory Control.
• Control of cost through effective implementation of Maintenance Program and by reduction of Breakdowns
• Liaisoning with government bodies for managing compliance to statutory requirements.
RESPONSIBILITIES IN PRESENT ROLE ( in Cadbury India Ltd. Since 21.05.2012)
Presently I am working with Cadbury India Ltd (part of Mondelez International),
Bangalore as Asset Care Manager of a large candy and gum Manufacturing Plant.
The various responsibilities in present role are as given below:
• Management and control of all the maintenance and project activities of the plant
• Making Yearly Plan for Preventive Maintenance, Predictive Maintenance, Condition
Monitoring and Calibration of Equipments/Instruments.
• Making yearly budget for implementation of Maintenance Program
• Making Power Budget and controlling the total cost of power through effective control and energy conservation activities.
• Making CAPEX proposals and executing the project works
• Managing compliance to FSSC, Quality and Safety Norms of Mondelez International and statutory requirements
• Identifying KRAs for Engineers
• Recruitment, Training and Development of People
• Testing, Condition Monitoring and Major Overhaul of Machineries.
• Procurement, Tendering and Contracts Preparation for Purchase of Equipments, Machineries & Materials required for Plant and New Projects.
• Preparation of AMC with vendors for maintenance of critical equipments/systems
• Day to day Breakdown Maintenance and Trouble Shooting of Machineries and Automation Systems of the plant
• Controlling all the modification of engineering systems.
• Making and Updation of asset care Drawings and Documents
• Preparation and analysis of Power Report, Maintenance Report, Safety Incident Reports etc.
• Spare Parts Management and Inventory Control.
• Control of cost through effective implementation of Maintenance Program and by reduction of Breakdowns
• Control of Shift Operations
• Liaisoning with government bodies for managing compliance to statutory requirements.
EARLIER EXPERIENCES
Plant Engineering Manager Role ( in Asian Paints Ltd from 13.09.2007 to 18.05.2012)
I worked with Asian Paints Ltd., Hyderabad as Manager ( Electrical & Instrumentation) in Plant Engineering Department of a large Paint Manufacturing
Plant. The various responsibilities in this role are as given below:
• Management and control of all the electrical and instrumentation activities of the plant.
• Making Yearly Plan for Preventive Maintenance, Predictive Maintenance, Condition
Monitoring and Calibration of Equipments/Instruments.
• Making yearly budget for implementation of Maintenance Program
• Making Power Budget and controlling the total cost of power through effective control and energy conservation activities.
• Making E & I CAPEX proposals and executing the project works
• Managing compliance to ISO 9000 QMS, ISO 14000 EMS, Safety Norms (BSC) and statutory requirements.
• Identifying KPIs for Engineers
• Recruitment, Training and Development of People
• Testing, Condition Monitoring and Major Overhaul of Electrical Machineries such as motors, Transformers and Generators.
• Procurement, Tendering and Contracts Preparation for Purchase of Equipments, Machineries & Materials required for Plant and New Projects.
• Preparation of AMC with vendors for maintenance of critical equipments/systems
• Day to day Breakdown Maintenance and Trouble Shooting of Electrical Machineries and Automation Systems of the plant
• Controlling all the modification of E & I systems.
• Making and Updation of E & I Drawings and Documents
• Preparation and analysis of Power Report, Maintenance Report, Safety Incident Reports etc.
• Spare Parts Management and Inventory Control.
• Control of cost through effective implementation of Maintenance Program and by reduction of Breakdowns
• Control of Shift Operations
• Liaisoning with government bodies for managing compliance to statutory requirements.
1 Electrical Maintenance
Initially I was posted at Electrical Maintenance Section of Tarapur Atomic Power
Station 1&2 (TAPS) and associated with the following works.
• Major Overhaul of 12 KV, 248 MVA, GE, USA make Main Generator of Tarapur
Atomic Power Station 1&2 (TAPS).
• Major Overhaul of Power Transformers
• Major overhaul work of large Power Transformers at TAPS.
• Erection, Installation, Commissioning, Maintenance and Testing of HT motors
• Erection, Installation, Commissioning, Maintenance and testing of 3.3 KV Induction
• motors of various capacities ranging from 100 HP to 2000 HP.
• Erection, Installation, Commissioning, Maintenance, upkeep and condition
• monitoring of 250 V DC, 1200 AH Battery Bank.
• Maintenance and Testing of Relays.
• All types of Electrical Maintenance and Condition Monitoring works of 415 V & 3.3 KV Switch Gears, Electrical Equipments, Machineries and Systems at TAPS.
2 Project Activities at Tarapur Atomic Power Project - 3&4
The construction of Tarapur Atomic Power Project 3&4 (TAPP-3&4) started in the year 2000, adjacent to the location of Tarapur Atomic Power Station 1&2. TAPP 3&4 is the largest Nuclear Power Project of India till now, having twin units of 540 Mwe each and completed within record time of 5 years.
I was deputed to Tarapur Atomic Power Project 3&4 for speedy completion of some of the activities and associated with the following works.
• Erection, Installation, Commissioning, and Testing of HT motors
• Erection, Installation, Commissioning and testing of 6.6 KV Induction motors of various capacities ranging from 100 HP to 3000 HP.
• Cable Schedule Preparation, Erection, Installation and Testing of Electrical cables.
• Erection, Installation, Commissioning, and Testing of 6.6 KV Switch Gear.
• Erection, Installation, Commissioning of 220 KV/6.6 KV, 70 MVA Transformer
3 Major Upgradation Work of Tarapur Atomic Power Station - 1&2
As the TAPS 1&2 plant had operated for more than 35 years, It was needed to renovate some of the critical systems and equipments to meet the stringent international requirement regarding safety of the plant. The major outage of the plant was taken from 01.10.2005 to 15.02.2006 for 145 days and major changes were carried out in emergency electrical supply systems. During this period I was associated with the following works.
• Installation, Commissioning and Testing of 3 Nos. 800 KW Diesel Generators in compliance with IEEE-387
• Design and work contract preparation for Electrification of New Reactor Building.
• Design, Installation, Commissioning & Testing of Automatic Computer Based (PLC based Logic Controller) Emergency Transfer system for starting, Load shedding, load sequencing and optimum capacity utilization of Diesel Generator Sets.
• Erection, Installation & Commissioning of 250 V DC, 1200 AH Battery Bank.
4 Procurement, Tendering, Contracts Preparation
I was posted at NPCIL head quarter, Mumbai from 28.04.2006 in the Contracts & Materials Management Department. Here I was associated with the following works.
• Tendering/Purchasing of Equipments & Materials required for Nuclear Power Plants and Projects.
• Preparation of Tenders ( Single Part Tender/ Two Part Tender/ Global Tender/ Public Tender ) for procurement of Large Machineries.
• Preparation of Contracts for Mega Packages of Equipment Supply, Installation and commissioning for Nuclear Power Projects.
• Preparation of Contracts for Works.
Note : Annual Purchases at NPCIL head quarter at Mumbai were in the range of Rs. 800-1000 Crore per Year. These purchases were mainly done for the upcoming Nuclear Power Plant machineries and equipments.
MBA in Finance ( Correspondence Course )
BE Electrical Engineering MITS, Gwalior 1997 70.04 %