Project Involved : Offshore Maintain potential Phase-2
DUTIES AND RESPONSIBILITIES:-
•Review & monitoring the scope of project work, project quality plan, Quality control procedures, method statement and inspection & test plan (ITP), project specification & drawings.
•Witnessing the Welder Qualification test and conduct welder training program.
•Inspection of materials such as composition & mechanical test requirement as per ASME SEC-II against MTC, size, rating, heat number, condition & storage, Verifies traceability of materials during in process inspection.
•Inspection of consumable electrodes such as AWS class, F. No., SFA specification, A-No., diameter as per approved WPS .its condition, storage & handling and requirement of baking.
•Conduct audit in electrode consumable stores and verification of logs for consumable issuance and certificates of consumables.
•Review of work scope to determine WPS requirements with respect to ranges of materials, sizes and proposed welding processes in line with specification and code requirements.
•Monitoring the welder’s performance through their repair rates in accordance with job quality requirements & controlling.
•Inspection of finished work items including with joint fit-up, alignment, pipe spools fabrication, spools erection, piping supports. Different fittings items, location of valves & instrument as per latest isometric.
•In case of any rectification /repair/drawing modification monitoring through out of work and give correct solution according to project specification/code.
•Witness & monitor the Preheat, Post weld heat treatment are carried out according to the requirement of the WPS, Project specification and the relevant standard & review the PWHT Chart.
•Monitoring & witness each step activity of Golden joints according to technical query/project specification and raising RFI to client as per ITP.
100% witness of each dissimilar joint & verification of material and consumable by PMI TEST against MTC in case of any deficiency.
•Perform Material receiving Inspection (Pipe, Flange, Valve, Gasket, stud
Bolt and nut etc.)
•Monitor the punch list during, Final line checking with client. Final check if the punch is rectified as per approved (ITP). Check the installed item if it’s correct i.e. final gaskets,
•Stud bolts. Monitor the final torqueing of line with final stud bolts, size
Of bolts and required torque value in Ft/Lbs. Submit the reinstatement
•Final package with (R.F.I.) to client inspector for final inspection. After
Final inspection found satisfactory, get the client signature to the package for final acceptance.
•Witness Hydro test for Valves, Piping spools
- Company industry:
- Oil & Gas
- Job role:
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Quality Control