3rd Party Consultant
RINA India Pvt. Ltd.
Total years of experience :12 years, 1 Months
Project Involved:
Critical Pipeline Construction Activities - KKBMPL (Kochi) - Gail India Limited.
• To provide Daily and Monthly report to for QC Surveillances and submitted to GAIL.
• Review QA/QC Report which are related with Mainline and HDD works activates
• Witnessed HDD work activity (1.4KM).
• To carry out Inspection job at site Like Tie-in, Golden Joint, NDT, Coating and HT.
• Random review final documentation report.
Project Involved:
Provision of Hook-Up & Commissioning for Bergading WHA Phase 1B - Hess Oil & Gas Sdn Bhd
• To carry out Inspection on behalf HESS Representative at PBJV-Paka as per P.O requirements & Project Specification.
• To provide daily/weekly report to Inspection Coordinator.
• Review Vendor QAQC Procedure like WPS, Project quality Plan, Fabrication procedure, NDT procedure, Hydrostatics Test Procedure.
• Witnessed Inspection activity as per ITP’s likes, Material Receiving Inspection, Fit-up Visual, Final Inspection, Hydrostatics Testing and Painting.
• Witnessed functioning Test for Habitat System.
• To review final documentation Manufacture Data Report (MDR)
• Perform Inventory Audit for final closing project material.
VENDOR : KANON LOADING EQUIPMENT (M) SDN BHD
PROJECT : REPLACEMENT OF MARINE LOADING ARM, WHARF 2 GORE BAY.
Project Responsibilities:-Inspection (3Nos. Marine Loading Arm)
To carry out Inspection on behalf Viva Energy at Kanon as per P.O requirements, and Project Specification.
Conducted of Pre-Inspection Meeting/Kick Off Meeting at Vendor Shop
To provide flash/daily report and send to Inspection Coordinator (Worldwide Inspection Services)
Ensure quality of work compliance as per Standard, project specification and Approval ITP.
Witnessed Inspection activity as per ITP’s likes, Visual, Final Inspection, FAT, Electrical Conductivity Test, and Packing & Preservation.
Witnessed Pressure Test/Air Leak Test and Review report.
Witnessed Painting Inspection like WFT/DF, Test Panel and Holiday Test.
Reviewed Inspection report, Certificated, NDT report and RT film.
Review final documentation Manufacture Data Report (MDR)
PROJECT : 7 UNIT COLUMNS FOR AMMONIA PRODUCTION, KINGISEPP, RUSSIAN FEDERATION
Project Responsibilities:-Inspection & Expeditor (Column, Structure, Painting and CED Review)
To carry out Resident Inspection/Expeditor at KNM as per P.O requirements, assignment instruction and GOST requirements.
Provide the interface between Suppliers and the Project Team to ensure that documentation requirements that are specified in the PO are delivered in accordance with the agreed schedule.
Monitors Supplier’s delivery progress in accordance with the delivery commitment of the purchase order. Expedites in accordance with Project Procurement Procedures and to achieve project milestones and on-time delivery of equipment.
To provide flash and weekly report when any non-conformance or issues identified that requires send to Key Supply Manager.
Ensure quality of work compliance as per Standard, project specification and GOST Requirement.
Witnessed Inspection activity as per ITP’s likes Material receiving inspection, Fit-up, Visual, Final Inspection, NDT, Hardness Test, Ferrite test, PMI, Pressure Test and Review report
Witnessed Painting Inspection like WFT/DFT, Test Panel and Holiday Test
Perform Inspection for structure.
Witnessed final Inspection and FAT before delivery.
Witnessed Advanced Inspection likes TOFD for thick Column.
Review final documentation or MDR/CED
PRJT. TITLE : PRICE AGREEMENT FOR RISK BASED INSPECTION SERVICES AT GAS PROCESSING AND UTILITIES, PETRONAS GAS BERHAD
Project Responsibilities:-Static Equipment (Dosh and Non Dosh) and Piping
To collect data for static equipment list under DOSH and NON-DOSH Package such as Pressure Vessel, Heat Exchanger, Column, Filter, Air fin Cooler
To prepare Scheme of Examination (SOE) of equipment listed as per Inspection Reference Plan (IRP).
To prepare sketch NDT requirement for each equipment as per IRP
To collect Inspection History from previous report
To review all completed document after completion database as per IRP
PRJT. TITLE : MINOR FABRICATION, INSTALLATION AND COMMISSIONING
OF LIQUID BOOT AT CKP
Project Responsibilities:-Piping.Structure, Insulation and Valve
Perform Material Inspection (Piping, Fitting, and structure), Fit-up, Visual and dimensional check.
Witnessed NDT, PMI and Hydro test
Reviewed RT Film and NDT Report
Witnessed Site Acceptance Test (SAT), Pneumatic, Hydro test and Functional Acceptance Test for valve type (Ball Valve, Actuated Ball Valve, Magnetic Level Gauge and Pressure Relieving Devices-PRD) .
Compiling MDR included qc inspection report, NDT, Material, Painting and Mechanical Completion Certificate
Perform inspection/Witnessed as per Notification Inspection (NOI) for Preliminary Welding Procedure Specification (pWPS), Preliminary Welding Procedure Specification-Repair (pWPSR) according API 1104 and PTS -Hot Tapping and Pipelines specification, PQR, WQT, Instrument, Insulation and Material Inspection.
Witnessed Mechanical Test (Tensile, Bend, Charpy Impact Testing and Hardness Testing)
Endorsed Mechanical Testing Report
Reviewed Inspection report, Certificated, NDT report and RT film.
To provide flash report with highlighted any non-conformance or issues.
Witnessed Inspection activity as per ITP’s likes Material receiving inspection, Fit-up, Visual, Final Inspection, Pre-shipment Inspection and Receiving Inspection to ensure quality of work compliance as per project spec.
Issues of Inspection Released Note for final acceptance and Vendor completion of works.
PROJECT : 1-NATURAL GAS PIPELINE RENEWAL PROJECT &
2-TIOXIDE TURNS AROUND 2015
Job Description/Task: - (Piping, Statics Equipment and Structure)
Ensuring correct material is being utilized throughout the project execution.
Review all relevant QA/QC documents submitted by contractor (Welding, NDT Report & RT Film).
Ensuring all systems including piping, structural are fabricated and assembled in accordance with approved drawings and assembly details.
Inspect for any project deviation and take necessary corrective action in term of repair recommendation.
Witnessed Leak Test together with local Authority (DOSH)
Ensure proper compilation of inspection reports, records, inspection test results and other data in contractors’ quality management system.
Job Description/Task: -Welding Inspector (Piping Size 12”, 24”, 32”, 42” and 60”).
Perform Material Receiving Inspection together client inspector (Fluor).
Perform Fit-up and visual inspection for 100% of welding joint.
Prepare Daily Welding Report when inspection has been completed likes, Fit-up Inspection and Visual Inspection.
Ensure and monitoring all welding activities has been carried out according to the code and specification.
Prepared and conducted of PQR (New WPS) and WQT.
Witnessed NDT like DPT and UT.
Highlighted to management and construction team for matter are related to quality issues.
CLIENT : PCMTBE
Job Description: -General Inspection for Piping and ground Flare
Review all documents and procedure like WPS, WQT, Repair Procedure, Hydrotest Procedure and Painting Procedure
Witness and Review NDT Report
Review and sign off appropriate control sheet when inspection has been carried out likes material Inspection, Fit-up Inspection and Visual Inspection
Ensure all welding activities have been carried out according to the code and specification.
General Visual inspection for ground Flare like Pre-inspection, Monitor for defect repair (bulging) and crack.
Job Description/Task: -Welding Inspection for Piping and ground Flare.
Perform Welding Inspection like Fit-Up and Visual Inspection.
Witness NDT inspection MT/PT and UT and Review NDT Report/film.
Review and sign off appropriate control sheet when inspection has been carried out likes material Inspection, Fit-up Inspection and Visual Inspection.
Ensure all welding activities have been carried out according to the code and specification.
General Visual inspection for ground Flare like Pre-inspection (after remove gravel) and final inspection.
Monitor and witnessed for repair activity like (bulging) and crack on base metal.
CLIENT : TIOXIDE MALAYSIA SDN BHD
PROJECT : PRODUCTION SUSTAINABILITY PROJECT (PSP1)-EXTENSION NEW PLANT
Job Description/Task: -
Ensure that personnel on site including Company’s construction team, contractors, and subcontractors involved in the project execution fully comply with the Company’s project quality plan.
Monitor QA/QC with project team, contractors and sub-contractors. Liaise with Project Manager, contractors and vendors for inspection visits. Process inspection notifications, generate and/or update inspection packages and carry out physical inspections at vendors’, contractors’ and Company's sites/ yards
Establish and operate the Project’s quality management system
Review contractors’ quality plan and inspection and test plan. Review fabrication procedures. Maintain and review the Project’s inspection schedule
Witnessed Inspection activity for piping like Material Inspection, Fit-up, Visual and Review Test Pack for Pre-commissioning.
Witnessed Inspection activity for Mechanical items like Levelness Check, Peaking and Bending, Review RT Film and report and Final inspection.
Witnessed and monitoring for Tank Rubber Lining activity.
Witness Spark Test, Hardness Test and Thickness test for rubber lining.
Issues of Mechanical and piping completion certificate to contractor for completion job.
END USER : EXXONMOBIL EXPLORATION AND PRODUCTION MALAYSIA INC.
1. Main Vendor : MSET ENGINEERING CORPORATION SDN BHD
- PROJECT : THIN WALLED
CLIENT : National Petrochemical Industrial Company (NATPET)
PROJECT : NATPET TA 2011
Job Description: -NATPET TA 2011
Review all documents and procedure like WPS, WQT, Repair Procedure, Hydrotest Procedure and Painting Procedure on behalf NATPET.
Witness and Review NDT Report include RT Film for final acceptances.
Review and sign off appropriate control sheet when inspection has been carried out likes, Fit-up Inspection and Visual Inspection
Ensure all welding activities has been carried out according to the code and specification
Reference API 570 for piping inspection and testing.
Other References ASME B31.3 process piping, ASME VIII div 1, ASME Sec II, Sec V, and Sec IX.
CLIENT : DAYANG ENTERPRISE SDN BHD/PETRONAS CARIGALI
Description : PCSB TOPSIDE MAJOR MAINTANENCE (PIPING & STRUCTURE)
Perform Inspection activities like, Materials Verification, Fit-Up, Visual.
Prepare Weld summary and Hydrotest Report.
Prepare VDR for work completion.
Familiar with AWS D1.1-Structural Welding Code and ASME B31.3 piping code.
CLIENT : KENCANA HL/EXXONMOBIL EXP. AND PROD. MALAYSIA INC.
Description : WELD BUILD-UP FOR DUPLEX STAINLESS STEEL COSASCO WELDED JOINT
Check filler metal and test coupon use for WQT according to WPS
Check the oxygen content with purge monitor before start WQT
Ensure welding parameter as per approved WPS during WQT and Production
Ensure preheated with minimum 50 °C to remove moisture before start welding
Control intepass temperature below to 100 °C for every pass to avoid over heat input.
Record all parameter and measurements like interpass temperature, Ferrite content and current for every pass of weld
Witness DPT, PMI and Hydro Test for each spool
Monitor base metal defect repair until complete and comply with approved procedure
Prepare completion inspection report
CLIENT : PETRONAS GAS BHD
Description: - Plant Rejuvenation & Revamp II Project (PRR 4)
Report to PRR 4 / TFDD Inspector (Appointed by PRR 4 Team)
Receive inspection request from PRR 4 / TFDD Inspector
Perform pre-inspection, final and repair WORK as assigned by PRR 4 / TFDD Inspector.
Report all findings and recommendations to PRR 4 / TFDD Inspector.
Write neat and tidy inspection report (complete with photos) upon job completion.
Update OWNER Inspection document/files daily i.e. Inspection files, etc.
Perform the WORK/SERVICES to OWNER satisfaction
Record all findings
Communicate with OWNER personnel on WORK/SERVICES related matter.
Perform the WORK within limited time
Work long hours if required by OWNER
Give recommendation for rectification or prevention from recurrence.
References ASME B31.3, ASME VIII div 1, ASME Sec II, Sec V, and Sec IX.API 570, 574, Code H-L103, H-109, L-101 and PTS 30.48.00.31-P
CLIENT : TALISMAN MALAYSIA LIMITED
Job Description: - Provision of Heat Exchangers Maintenance & Specialised Insulation Service
PM3N Site Survey and Inspection Work Package Preparation for various type of Heat Exchanger (Shell & Tube, PHE, WHRU & PCHE) Pressure Vessel, Tank, Filter, Electric Heater, Column, Dampener and Launcher/Receiver.
Prepare IWP/SOE summary for all the above items like:-
o Prepare General information according to GA Drawing and Data Sheet.
o Prepare ITP work summary according to Client Specification include Inspection method.
o Prepare Details Works Procedure/Requirement for all above items.
o Locate a System and +VE Isolation point for safely working during shutdown activities.
o Estimate of Total Manpower Requirements and Tool list for all items
o Reference BPV-API 510, Heat Transfer API 660, 661, 662, 560, and Storage Tank Inspection API 653 and ASME V for NDE selection.
CLIENT : PETRONAS PENAPISAN MELAKA SDN BHD (TA 2009)
Job Description: -Project Piping Installment & Defect Inspection (Piping & Equipment)
Review all documents and procedure like WPS, WQT, Repair Procedure, Hydrotest Procedure and Painting Procedure
Prepare Inspection Report and Final report for DOSH review (Equipments)
Witness and Review NDT Report include RT Film for final acceptances.
Review and sign off appropriate control sheet when inspection has been carried out likes material Inspection, Fit-up Inspection and Visual Inspection
Ensure all welding activities has been carried out according to the code and specification
Reference API 510 for repair 2 unit of Vessel due to erosion on shell vessel and API 570 for piping inspection and testing.
Other References ASME B31.3 process piping, ASME VIII div 1, ASME Sec II, Sec V, and Sec IX.
CLIENTS : PETRONAS MARITIME SERVICES SDN BHD
Job Description: - SALM 1 & 2 Underwater Inspection
Review all document and procedure are required for MPI and UT underwater inspection.
Witness MPI according to ASME SE 790-Practice for MPI
Perform UT calibration on top side according to ASTM A609.
Record any abnormalities found during Inspection.
Witness General visual Inspection for each component of the SALM system.
Prepare NDT report
Prepare complete report for SALM Underwater Inspection
CLIENTS : PETLIN (MALAYSIA) SDN BHD
Job Description: - Petlin Maintanence & Turnround 2009
On behalf TA Manager for QA/QC system monitoring.
To develop Quality Assurance documents, plans, procedures and process flow charts.
To organize and perform QA audits on project team and contractor/supplier work processes.
Ensure all inspection and Test is carried out as per the Quality System and equipment used carries the current up to date calibration certificate according to Petronas Technical Standard
Prepare Repair Procedure and submit to DOSH for approval.
Coordinate together with Area Engineer on the Quality System and monitor compliance.
Updating the ‘Box-Up Terms’ when equipment is ready for final inspection prior to the final Box-Up
To identify quality problems providing to the project team recommended corrective and preventive actions Main responsibilities
Ensure the document related to the Quality System is collected against each work package and compiled into the Turnaround Quality dossier for PETLIN-Plant Record
Liaise with the Inspection Department regarding specification and repair procedure approval for defects and Additional work, including Inspection, Material and test requirement
Reference code API 510 for pressure Equipment and API 570 for in-service piping, API 660 for Shell and Tube Heat Exchanger
PROJECT : CILI PADI GAS FIELD DEVELOPMENT PROJECT (PACKAGE)
CLIENTS : SARAWAK SHELL BHD
Job Description: - Package 15 Unit Vessel, 2 Units Skids and 2 Unit Launcher And Receiver
Responsible for developing project welding procedures that are in compliance with metallurgical, code and project specifications.
Review client drawings and specification to determine project welding requirements.
Determine which welding procedures are needed for the project, and consumables type and quantity required.
Prepare schedule for procedure and welder qualifications.
Work with the Quality Manager on resolving welding quality related matters.
Prepare pWPS, PQR and WQT for Special Materials like SA 790 UNS 31803/ SA 815 UNS 31803.
Prepared procedure Like Hydrotest, Blasting and Painting and Fabrication Procedure
Liaise with client for project specifications.
Be company focal point for resolution of metallurgical and welding and related problems.
References ASME B31.3 process piping, ASME VIII div 1, ASME Sec II, Sec V, Sec V IX, AWS D1.1 and Design Engineering Practice (DEP)
PROJECT : EPCC OF MISSION II-250, 000 TPY BIODIESEL AND 27, 308 TPY GLYCERINE PRODUCTION PLANT KUANTAN PORT
CLIENTS : MISSION BIOFUELS SDN BHD
Job Description: -Storage Tank Fabrication, Pressure Vessel Fabrication and Piping Fabrication
Monitor Inspection activities like, Materials Verification, Marking, Fit-Up, Visual, Dimensional, NDE, Hydrotest and Final Inspection.
Monitor Vacuum Box Test, Levelness, Roundness and Plumbness, Leak test (Storage Tank fabrication)
Monitor Inspection activities like, Materials Verification, Marking, Fit-Up, Visual, Ovality, and Straightness.(Pressure Vessel and Piping Fabrication)
Prepare MDR and RFI for Inspection by Client
Witness WQT, Hydrotest, PWHT and NDE
Prepare Punch List
Familiar with API 650, AWS D1.1, ASME Sec. VIII Div 1, Sec. V, and Sec. IX
CLIENT : PETRONAS PENAPISAN MELAKA SDN BHD
Job Description: - NDT Inspector
Perform Magnetic Particle and Die Penetrate Inspection (MT/PT) according Petronas Technical Standards, ASME V Articale 6 and 7.
Perform Ultrasonic Testing Thickness Measurements and UT Flaw
Detector, example Vessel, Column, Exchanger and Furnace according Petronas Technical Standards, ASME V Articale 4 and 5.
Prepare report for every inspection according to client specification.
I am a student of Degree program in Bachelor of Engineering Technology (Tool & Die) course from University Kuala Lumpur (UniKL). Subjects included are Mechanical Engineering, Project Management, Quality Management, Production Operation Management, Tool Design and also Technology of Manufacturing Processes.
Diploma in Manufacturing Engineering (Tool & Die Design), more focus in design in manufacturing by using advance software like Auto Cad, MasterCam
