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Moath Thwapiah  CSSGB, Sustainability and Productivity Manager

Moath Thwapiah CSSGB

Sustainability and Productivity Manager ·Pepsi Arabia - Al Jomaih Plants

Saudi Arabia

Bachelor's degree, Industrial Engineering

Work experience

Total years of experience: 14 years, 3 months

Sustainability and Productivity Manager

December 2022 - Present

Pepsi Arabia - Al Jomaih Plants

Riyadh, Saudi Arabia

December 2022 - Present

Company industry:
FMCG
Job role:
Management

Factory Supply Chain Manager

January 2019 - November 2022

Nestlé Waters - Saudi Arabia

Dammam, Saudi Arabia

January 2019 - November 2022

- Manage, guide and develop all Supply Chain functions at Factory  ( Demand and Supply Planning, Procurement, Warehouses, Logistics, Fleet management) In order to meet production and business needs at required performance levels and at optimized costs and support other units at Market level.

-  Preparing and analyzing summary reports for all SC functions KPIs in the factory on monthly basis & monitor performances of the Unit.

-  Manage, guide and develop the factory supply chain teams to ensure:
1.   Detailed Production Scheduling is consistently delivering achievable plans for both manufacturing and filling/packaging operations within given Master Production Schedule, whilst minimizing production costs.

2. Material Management Planning (Inbound Material Management) makes raw & packaging material available on time and quality at best overall costs for seamless manufacturing; co-ordinates with suppliers of raw and packaging materials for maintaining service levels while constantly seeking improvement possibilities.
 
3.  Material Handling runs warehousing operations for raw & packaging material and for finished goods within company guidelines (GWP); records accurately the inventory and checks inventory rotation; controls and co-ordinates all documents relevant to receipt and despatch of goods.

-  Understand and implement regulatory requirements as per local law & as communicated by concerned authorities (SFDA / SABER / SASO/ FASAH/ Certificate of origin /Saudi Custom/ Ministry of Industry and Mineral Resources -Senai platform for exemptions and security permit/Industrial License / Ministry of Water for exporting certificate /GS1 for new products barcodes /GAZT for HS code and exemption renewal.

- Negotiate all freights costs with shipping lines and implement rate agreements. Manage custom clearance of exporting and Importing requirements in timely manner to ensure goods reach the manufacturing sites on a timely basis with minimal damages and delays.

Company industry:
FMCG
Job role:
Management

Industrial Performance Head & NCE (Nestle Continuous Excellence ) Champion

May 2015 - December 2018

Nestle Waters

Dammam, Saudi Arabia

May 2015 - December 2018

Responsible for the coordination & management of all performance & NCE initiatives within factory, acting as the single point of contact in the factory to achieve overall business objectives aligned with strategic roadmaps of cross- functional team of SH&E;Quality;Engineering;Technical & Production as per NCE rolling out program :

- Preparing and analyzing summary reports for all the functions in the factory (Quality, Safety, Production, Cost related..... etc.) on regular basis & Monitor performances of the Unit and update all 13 KPI's of the factory on monthly basis at GPS-BW platform.

- Fully Implementation of New GI 21.010-01 (Asset Intensity -Performance Measures for Manufacturing), GI 21.908 (Manufacturing Standards for Costing and Planning ) &( Stoppage Analysis Module-SAM 8 ) through the factory and yearly implementation of capacity summary tool study for all lines.



- Explore and initiate effectively and efficiency improvements, recommends methods/processes for effective capturing of data; recommend methods for improving utilization of material, utilities, and in some cases personnel.

- Analyzes given data and operating conditions; implements changes and follows-up on results by involving key responsible people and having the "user" participate as much as possible.

- Define and communicate NCE rollout plans for the Factory.

- Establish an adequate structure and resources allocation to support effective roll out of NCE.

- Assist Factory in establishing the right organization (people and structure) to support roll out of NCE Initiatives according to the NCE Operating Framework, NCE Foundations Implementation Strategy and the NCE Advanced Practices Implementation Strategy.

- Oversees the selection and allocation of resources to NCE initiatives in the Factory.

- Support in selecting the right resources identifying the right candidates if necessary.

- Provide overall support, assistance and directions to Executive Committee in the factory on NCE Initiatives.

- Responsible for TCA in own Factory and the coordination of it with market T&P and RIST

- Monitor and coordinate the overall establishment of NCE Pillars in the Factory according to the roll out plan, ensuring its synchronization.

- Coordinate efforts and oversee the deployment of NCE Initiatives within own Factory, aligned to Factory OMP and Business Priorities.

- Report to relevant stakeholders within Factory about the progress and status of NCE. & escalate issues to Factory Manager.

Achievements:

- Nestlé Quality Global Gold Award 2015.” Project leader “.

- Nestlé Waters -Zone AOA Award 2016- Best Consumer Satisfaction First Place.” Project leader “

- Nestlé Waters -Zone AOA Award 2016- Best of the Best Problem Solving Third Place Green Belt -DMAIC.”Project leader “

- Nestlé Waters -Zone AOA Award 2017- Best of the Best Problem Solving First Place White Belt -DMAIC “Project Coach”

- Lead & assured readiness of Technical function for Nestle Group Audit (NGA)-May 2017, passing it with satisfactory score.

- Passing NCE gate, June 2017.

- Coach Six Sigma White belt DMAIC projects in the factory and within the AP market.

- Awarded Nestlé Waters -Zone AOA Award 2018-Four Seasons Cup-1st Prize -Dammam Factory. “Award Coordinator “.

- Reporting more than 8.5 MCHF (34 MSAR) (as validated OpEx-Operational Excellence during last 5 years at business level.

- Improving Factory Asset Intensity “Performance “ from 66% in 2014 to 86.5% by end of 2017.

Company industry:
FMCG
Job role:
Management

Acting Safety Health & Environmental Head

November 2014 - October 2015

Nestle Waters

Saudi Arabia

November 2014 - October 2015

- Assure the factory Safety/Environmental programs are implemented and maintained in an appropriate manner.
- Assure SHE programs are implemented and maintained for the site with emphasis on core regulatory compliance elements assuring NW facility and operation operates within other applicable Nestlé and Nestlé Waters’ policies and procedures. Including routine program validations of the facilities and equipment for SHE compliance.
- Develops and leads the implementation on-site safety, environment, and/or emergency man-agement programs designed to respond to individual situations and to improve overall safety conditions in the factory.
- Developing and maintaining site-specific manual, records of inspections, and incidents relating to Safety, Health, Security and Environment.
- Leading the development of the Safety/Environmental Committees at the factory.
- Prepare monthly reporting of NW SHE Key Performance Indicators (KPI) and reporting on SHE-PM platform.
- Lead SHE KPI’s (Safety, Energy, Water, Waste, & GHG) targets setting with concerned de-partments and defining reduction projects to meet the Top-down targets

Company industry:
FMCG
Job role:
Management

Industrial Performance Engineer & NCE (Nestle Continuous Excellence ) Champion

January 2013 - May 2015

Nestle Waters

Dammam, Saudi Arabia

January 2013 - May 2015

- Preparing and analysing summary reports for all the functions & update all KPI's of the factory on monthly basis on GPS platform.

- People development through continuous training on Goal Alignment Pillar, White Belt DMAIC, SAM8 and GI 21.010 & GI 21.908

- Identify financial losses across the production activities, and participate in the cost reduction projects using IPA & LTA methodology and updating and tracking the projects progress on I-nexus platform.

- Carries out & follow-up programs to maintain the achieved savings, to complete additional training, to detect further savings opportunities “Cost improvements, OpEx “, as well as ensuring the overall continuity of the project.

- Lead the establishment of Goal Alignment processes - Operational Master Plan / Measure / KPI Development /Operational Reviews / Problem Solving (DMAIC & GSTD)/ Establishment of Standard Routines.

- Ensure that NCE work is impacting both results and the culture change towards the vision as determined by the plant zero loss journey, vision, including Total employee involvement.

Achievements:

- Establishment of New Performance measures “GI 21.010” & Manufacturing Standards for costing & planning “GI 21.908” & stoppages analysis module system in the factory.

- Leading GB-DMAIC project to reduce NQC "Non Quality Cost” of PET production line through reduction in packaging materials losses by 61.5%.

- Leading first GB-DMAIC project in supply chain to improve delivery on time of 5G HOD products through reduction in % of non-delivered cases by 80%.

- Certified SIX SIGMA GREEN BELT "CSSGB”-DMAIC at Nestlé.


- Acting Safety Health & Environmental Head for a year

Company industry:
Industrial Production
Job role:
Engineering

Freelancer

May 2012 - October 2012

Freelancer

Amman, Jordan

May 2012 - October 2012

Feasibility Study For Setting up Wood Plastic Composite Factory in Riyadh & Qatar


- Collection and analysis of the data such as market demand and the supply demand balances for the future scenarios and competing with other companies in this industry .

- Selection of site project, process selection including configuration of the process units, raw materials, layout of the factory, and technology source .

- Estimation of capital and operating costs, financial analysis .

- Indicating the project execution plans and human resources requirements, etc .

- Get many offers for production lines from Global companies and determining the best one from many sides

Company industry:
Business Consultancy Services
Job role:
Engineering

Planning & Production Engineer

March 2012 - May 2012

Packaging industries company limited -Nuqul group

Amman, Jordan

March 2012 - May 2012

Trainee as Production Planning & Control Engineer in Packaging
Industries company limited at Nuqul Group; hhttp://www.nuqulgroup.com/


- Planning the orders priority to meet the customer
- Planning the orders priority to meet the customer delivery date using ERP system.
- Ensure the availability of printing requirements (Prepress Preparation).
- Enforce and Control the department policies and procedures.
- Participate in the analysis and studies of the department.
- Monitors stock level and suggests order to be placed.
- Establishes purchase plans based on monthly forecasts provided by sales and marketing.
- Responsible of Warehouse all activities (deliveries, receiving, stacking, packing etc) using ERP system.
- Prepares costing sheets and purchase orders, and fills out all necessary data. .

Company industry:
Heavy Industry & Metallurgy
Job role:
Engineering

Trainee as Industrial Engineer

July 2010 - August 2010

Dar AL DAWA for Pharmaceutical Manufacturing

Amman, Jordan

July 2010 - August 2010

Trainee in Dar Al Dawa Development & Investment Co. In Jordan
http://www.dadgroup.com/

- Supervising and handling of the Production lines.
- Inspection and controlling of specification of all products and processes.
- Planning for the Monthly Production Plan and Weekly Production Plan
- Validation and Documentation of all required records logs and instructions.

Company industry:
Industrial Production
Job role:
Engineering

Education

Hashemite University

July 2011

July 2011

Bachelor's degree, Industrial Engineering

Jordan

GPA (point): 3.33 out of 4

GPA (point): 3.33 out of 4

3.33 out of 4 ( very good );Class Rank: 9 out of 101 .

Skills

Lean Manufacturing
Expert
Lean Manufacturing
Expert
Continuous Improvement
Expert
Continuous Improvement
Expert
Industrial Engineering
Expert
Industrial Engineering
Expert
Six Sigma
Expert
Six Sigma
Expert
Supply Chain Management & Logistics
Expert
Supply Chain Management & Logistics
Expert
SPSS, MINITAP, AutoCAD
Intermediate
SPSS, MINITAP, AutoCAD
Intermediate
Driving license; type 3
Expert
Driving license; type 3
Expert
Computer skills (Office 2013)
Expert
Computer skills (Office 2013)
Expert
Internet skills ,Typing skills
Expert
Internet skills ,Typing skills
Expert
ERP ,MRP
Intermediate
ERP ,MRP
Intermediate
Industrial Engineering
Expert
Industrial Engineering
Expert
Production Planning
Intermediate
Production Planning
Intermediate
GREEN BELT SIX SIGMA
Intermediate
GREEN BELT SIX SIGMA
Intermediate
Lean Manufacturing
Expert
Lean Manufacturing
Expert
Continuous Improvement
Expert
Continuous Improvement
Expert
Six Sigma
Expert
Six Sigma
Expert
Supply Chain Management & Logistics
Expert
Supply Chain Management & Logistics
Expert

Languages

Arabic
Expert
English
Expert

Memberships

Jordanian Engineers Association

Member

August 2011

Saudi Council Engineers

Engineer

June 2013

Training and Certifications

Certifications
Green Belt –DMAIC (lean Six Sigma & Minitab Training)
Nov 2013
Training Workshop, Dubai Factory –Nestle Water at UAE
Sep 2013 - Sep 2013
Statistics with Minitab
Jan 2014
Almanhal Water Factory –Nestle Waters in Al Riyadh
Sep 2013 - Sep 2013
Nestle Green belt DMAIC
Mar 2015
Almanhal Water Factory –Nestle Waters in Al Riyadh
Apr 2013 - Apr 2013
Almanhal Water Factory –Nestle Waters in Al Riyadh
Apr 2013 - Apr 2013

Training
Online Training Course, An Introduction to Operations Management
University of Pennsylvania
Sep 2012

Recommendations

Abdallah Khashman

Feb 2016

Feb 2016

Supply Chain OfficerColleague

It is with great pleasure that I write this recommendation letter for Mo’ath Thawapiah. I have been working with Mo’ath for the last 2 years. Mo’ath has been a delight to work with. He is a very pleasant dedicated individual. Mo’ath demonstrates all traits and qualities you look for in a leader. He is very punctual and always provides help to all around. He has shown excellence in all projects he worked on, and by far over achieved all targets set to him by his manager. Mo’ath has become part of my family at Nestlé Waters, and he will be greatly missed when he follows his ambitions away from Nestlé Waters.

hammam alatrash

Feb 2016

Feb 2016

PET production headColleague

In his three years with us,he was closely involved in all interactions with all operation process , developing and executing projects, I cannot stress enough the benefits, I believe Moath will bring to your operations. he has proven consistently to be a major team player, finding innovative solutions to complex problems. he has never missed a deadline and never showed signs of stress under the most pressured circumstances.I recommend Moath to any employer .

Hobbies

  • Traveling, reading and serving the net.