Instrumentation & Control Engineer
ALFANAR GROUP
Total years of experience :15 years, 7 Months
Review & Approval of Vendor's Drawings & Documents,
Participate in and advise on all design activities and initiatives, including provision of training, inductions, documentation review etc.
Assist Instrument Designers with the preparation of instrumentation drawings. Prepare technical bid analysis for instrumentation
Provide guidance to project engineers and other discipline engineers on Instrumentation engineering matters. Review instrumentation aspects of package unit supplier’s drawings
Selection of suitable vendors for Instrumentation Items & Floating the Enquiries,
Preparing their Technical Evaluation,
Mark up on Piping and Instrument Diagram (P&ID),
Review of Instrument Blocks Diagrams (IBD), Junction Box & Marshalling Interconnection (wiring), Diagrams (ICD), and Instrument loop diagram (ILD),
Review of Instrument Installation Detail (Hook-up diagrams),
Review of Cable, Conduit & Tray Routing Diagram, Instruments Layouts, Points and Lines Diagrams, P&IDs, Hook-Up Diagrams & IOs.
Review of Logic Diagrams & Cause and Effect Diagrams,
Selecting and specifying various process instruments.
Control and Shutdown valve selection and sizing.
Selection of relief valves & bursting discs.
Selection and review of wet gas flow metering solutions.
Review and comment Produced detail engineering document from EPC Contractor.
Review and Comment Produced pre-commissioning and commissioning procedures, work instructions, Work Packs, QA-QC Forms & Certificates.
Review Produced Implementing modifications in compliance with site specific requirements, design philosophies and relevant standards.
Developing Inputs for procurement Plan and POs with sellers where applicable.
Review of Instruments Input/output Lists (I/O-list) & Logic Narrative Documents,
Review of Technical/Functional Specification Documents for DCS/PLC,
Review of Drawing Control, Scope of work, Instrument Specification Sheet (ISS), Material Take Off lists (MTO), Cable & Conduit Schedule (CCS), Instrument Installation Schedule (IIS), Name Plate Details & Instrument Index List, Orifice calculation,
Interdisciplinary coordination with other disciplines,
Providing QA/QC for design packages prepared by other engineers,
Giving Technical Instructions to Cad Operators & Designers,
Coordinating and project interfacing with clients, vendors, contractors and other concerned individuals of various disciplines,
Review commissioning documents including logic.
Witnessed installation of ESD, Marshaling cabinet, Console station and package instrument unit / skids
witnessed field and bench Calibration including field instrument installation, RTD, FT, PT, TT, LT, Control valve, pressure gauges and other instruments.
Inspect installation of instrument stanchions, Transmitter, Transducer, Tubing from taping point to process instruments including air supply leak testing according with standard and specification.
Check and verified installation of field junction boxes, Analog & Digital cables Thermocouple cable.
Witnessed installation of conduit, fitting, seal fitting as required by NEC, project drawing and Client standard.
Supervision of wire termination in field instrument, junction boxes and Marshaling cabinet.
Inspection and Supervision of cable lying, cable glanding and cable termination for all types of instruments and valves.
Installation Inspection of airline and Impulse tubing with the help of Hook Up and P&ID drawings.
Installation of all types of Cable Trays.
Installation of Junction boxes at field and marshalling cabinets and DCS at PIB.
Inspection of materials at warehouse during receiving and unpacking Inspection.
Involved in the testing and commissioning of different types of instruments.
Witness for instrument cable continuity & insulation tests.
Inspection and Supervision of Leak test of airline and impulse tubing and piping.
Having Strong analytical and Supervisory skills in the Testing and commissioning activities throughout the Plant mainly Involve in the Testing &Commissioning of GT Area, STG Area and BOP Area (Fuel Gas Area Gas supply through Aramco Gas Pipe Line, ASL Treatment Area and Water Treatment Area):
ROCKWELL TMR ESD Panel Energization, PLC configuration.
EMERSON GAS CHROMATOGRAPH Panel Energization and functional check of the system.
ATLAS COPCO, CEGELECPLC Panel Energization, associated field Instruments, MOVs, IGV Hot Loop and functional Test.
Safety Interlock Test for GE 7EA (MKVI and MKVIe) Frame Machine for Simple Cycle Gas Turbine Operation that verifies GE Simplicity Protection Logic.
GE Gas Turbine Start-up, Load Test, Functional Test, Performance Test.
Supervise to the Testing and Commissioning of YOKOGAWA CENTUM Vp DCS SYSTEM.
Involve in Engization, Testing and Commissioning of Fuel Gas Area Petrogas Gas Detection System.
PETROGAS ESD valve functional check and hot loop check and Interface with DCS System.
PETROGAS GAS filtering skids, Pressure Reducing Skid, Water Bath Skid.
ATLAS COPCO AIR Compressor and gas compressor system.
Review the T&C documents, Procedure, CCC Packages and Turnover Packages.
SAT OF YOKOGAWA DCS PANELincluding redundancy check for Power, Network and Processor.
Testing and Commissioning of ASL Treatment System including ASL Treatment Skid, ASL Heat Recovery Skid, Hot Water Boiler Skid, Effluent Skid, Demulsifier Skid.
Interface of Signal between PLC and DCS System for ASL Treatment Area.
Interface between GE and YOKOGAWA DCS using OPC signal.
On Site Calibration of the field Instruments.
GEA PLC PANEL Energization and Redundancy verification.
Testing and Commissioning of the Unloading, Distillate, and ASL Forwarding area.
Testing and Commissioning of FIRE ALARM DETECTION SYSTEM (FADS) for BOP Area including FM200, CO2 and Water.
Testing and Commissioning of Minimax CO2 System and GE 3500/63 Hazardous Gas detection System for GE Gas Turbine System.
Testing and preparation of Logical sequence and interlocks in startup and shutdown based on cause and effect diagram.
Functional Teat & calibration of transmitters PT, LT, TT, DPT (Rosemount, Yokogawa, Vega, Foxboro, Honeywell......)
Configuring and faults diagnosis of DCS, PLC, SCADA, RTU, Modbus, Profibus Communication, OPC Communication, Analyzers and Control Loops.
Erection, Loop checking and commissioning of Various Instruments as per P&ID diagrams and hook up diagrams.
Functional test of pneumatic control valves and motorized valves (Auma & Auto tork).
Bently Nevada 3500 Vibration Control & monitoring system Installation and functional test.
Work experience in shutdown and startup of plan.
Functional testing, Permissive & interlock testing of DCS.
Loop folders review and confirmation testing.
Onsite Company contact for Contractor I&C team, and integral part of process buildings team.
Support electrical lead with all interfaces between Electrical and Instrument &Control.
Report status and issues for all I&C ad elevate issues when required to Electrical Commissioning Lead.
Assist Contractor with proper preparation of I&C related permits to work, and provide quality control for I&C job safety analysis (JSA) submissions.
Ensure that Systems Completions activities, including all required testing and documentation are performed and delivered as per contractual requirements.
Review loop folder and project drawing.
Reporting periodically to Maintenance Manager.
Follow-up for the closing of punch list items.
Follow up engineering performing activities and updating of project engineering documentation.
Participate in weekly and/or monthly co-ordination meetings with Contractors as appropriate.
Ensure Contractor provides proper reporting of the Project progress Activities, according to planning.
Ensure engineering of interfaces with other packages (PLC, SCADA, Metering...)
Provide technical inputs in full cycle of procurement processes for contract, materials and service requisition where required so that all technical requirements are addressed properly to protect company interest.
Perform all assigned work to agreed Safety, Health & Environmental standards and demonstrate a commitment to attaining high levels of HSE (Health, Safety & Environment) performance
Participate in relevant meetings, such as Model Reviews, HAZOP, Design reviews. Use suitable technology to increase efficiency
Progress reporting of assigned work tasks; identify and highlight potential issues. Advise management of variations in a timely manner
Support the Lead Control and Instrumentation Engineer and Management where required. Supervise junior Engineers.
Supervise service engineers for software modification on engineering workstations, according to the engineering specifications documents.
Coordinating and supervise FAT, Site Inspections, SAT, construction, installation, pre-commissioning, commissioning, instrument calibrations.
Coordinating & supervise loop-check, functional tests, start-up, initial operations and performance test.
Participate in final check to prepare (DCS, ESD, SCADA, and Modbus) for start-up and Initial operations.
Ensures compliance with specifications, procedures, and plans through interaction with the Area Construction Engineers;
Monitors environmental compliance as required;
Assists QA/QC as requested for the verification of procured instrumentation equipment post-site arrival;
Assists in the conduct of Quality audits. Documentation Control;
Supports Site Engineering Manager to ensure effective project closeout, including documentation. Completion and Commissioning Support;
Provides pre-commissioning mechanical completion support;
Monitors the mechanical completion phase and participates in the transition to final hook-up and commissioning phases.
Issue material requisitions (MRQ) for material department for enquiry and order placement.
Evaluation of vendor's quotation, prepare technical bid evaluation (TBE), commercial quotation evaluations.
Witnessed the functional checks before transfer the instrument item shipments to site for transmitters, control valves, MOV’s, Gauges, Switches, JB, instrument Cables etc.
Effective interface with suppliers and vendors to perform factory acceptance test \[FAT\], review and coordinate their day to day work at their factory works for technical issues.
Provide technical direction and implement the project construction work processes, procedures, manuals and systems ensuring that the contractors are building to the latest revision of the drawings, specifications, and procedures.
Ensure compliance with all company statutory procedures and quality and safety standards including any defined recording and reporting procedures.
Monitor and perform technical audits, in progress inspections, testing and surveillance activities to ensure that project quality requirements are being met.
Perform front-end activities such as supporting the development of site automation plan, contributing to design of temporary facilities and utilities and supporting the development and implementation of field material control system.
Work in cooperation with Completions group and owner representatives perform system identification and turnover of completed project facilities including preparation of necessary turnover documentation.
Coordinate with and support construction vendor representatives during their assignments on the jobsite.
Monitor generation of field materials requisitions (FMR), receipt of materials, and preparation of material summary reports.
Oversees reporting and inputting of actual quantities installed on a daily basis.
Prepare and disseminate all required documentation records such as status reports, punch lists describing work items to be done, sketches of work already completed, material requirement calculations etc.
Participate in and support the Projects’ Safety Program and One Way requirements through, safety walks, attending safety reviews, safety input into procedures, designs and pre commissioning activities.
Demonstrate safety leadership through the promotion and stewardship of the Project’s safety tools.
Ensure that all works are performed safely and in accordance with the Projects procedures and specifications.
Assist in the preparation of any procedures that may be needed to execute the Project
Perform all field engineering for discipline requirements.
Be the primary contact for any project technical support and provide liaison with home office engineering for the resolution of all technical issues that cannot be resolved at site.
Perform quality inspections and liaise with the Customer’s inspection group to ensure they are advised to attend inspections as required.
Raises Non Conformance Reports for any defective or non-conforming workmanship or materials.
Ensure that Non Conformance Reports and Corrective Actions are prepared, collated and that they are closed out prior to Turnover.
Ensure that punch lists are prepared, collated and that the punch items are cleared expediently.
Assist in the development of and then maintain the Turnover Dossier.
Ensure that all systems are complete and that all activities necessary to get the system pre-commissioned have been performed and documented.
Ensure that all testing, pre-commissioning, and Turnover activities are progressing in line with the Project Schedule and the Customer team signs-off the relevant check sheets.
Ensure the Contractors prepare documentation for field tests that require review and approval by the Customer.
Work closely with the Construction Superintendents to ensure that the contractors produce the required quality of work in line with the Projects drawings and specifications.
Work closely with the Construction Superintendents to ensure that the Contractors understand and produce QC documentation and that it is generally handed over in the correct system priority.
Attend Project progress meetings and deliver a status of site engineering activities.
Produce reports on Construction, QA/QC, Pre-commissioning and Turnover progress.
As Per International Standards, Project Specifications, Instrument Calibration Method of Statement & as Per Approved Project Drawings Supervised, Inspected & Witnessed Instrument Cable Duct Bank, Cable Pulling from RIB to J.B & Control Room and RGS conduit, Stanchion of instrument devices, Marshalling Panel, Junction Boxes installation, Mounting of instrument devices such as pressure, level, temperature transmitter, RTD and thermocouple, pressure, Level, Flow and temperature switch & Control valves . Calibration of Transmitters, Control valves, Switches of all Parameters Like pressure, Level, temperature, Flow.
Inspect all phases of the splicing and testing of cable systems.
Review cable and ground measurement test data for the basis of acceptance.
Review cable and ground measurement test data for the basis of acceptance.
Review complex drawings to determine if the design is within the scope, applicable codes and standards.
Plan schedule and coordinate and provide work directions to contracted inspectors.
Review and comment on Project Specification and industry standards.
Review and comment on quality control program developed by construction contractors.
Perform in-depth design review write inspection report, Non-Compliance Reports, etc.