محمد على

Maximizing OEE and minimizing waste.
Overseeing 100+ people
Overseeing KPI's, implementing business strategies.
Responsible for health & safety,
cost, performance,
efficiencies,
waste reconciliation,
quality assurance,
quality control
5's,
lean management,
compliances and accreditation as per IMS, EHS, SKEA, SAP S4 HANA.

Planning day to day production to achieve maximum production.
• Supervising hourly production.
• Arranging, repairing and maintaining tools.
• Utilization of manpower accurately.
• Troubleshooting and solving technical problems.
• Organizing daily work at shop floor.
• Handling skilled manpower and administration of shop floor.
• Analysis of daily tool consumption and generation of production reports.
• Ensured proper housekeeping and coordinating with workers to maintain.
• Simultaneously working towards productivity and quality improvement through Kaizen
activities.
• Record preparation of tool history coordinating with purchase, planning, stores, tool room.
• Responsible for suggestion and Kaizen activities.
• Removing non value added activities.
• Preserving discipline according to safety rules.
• Conduct Internal Audit for safety, 5’S and ISO-9001-2008.
• Encouraging activities for new product development.
• Examine the needs for training and provide on the job training to departmental personnel.
• Preparing management information reports to ensure progress in the department.

Maintain excellent discipline in shop floor and ensure smooth production flow.
• Preparing and implementing action plans effectively to maximize overall equipment
efficiency of production machines.
• Distribution of work load to operators in order to achieve daily production target.
• Planning, arrangement of material and manpower for daily production activities.
• Improve productivity without affect the quality specification.
• Will work under pressure to meet the production target.
• Keep the shop floor free from Oil Leakage, Water Leakage, Material Spillage and Near miss
accidents.
• Reduce non-valve added activities.
• Good man power management skill.
• Control and monitor the process rejection PPM on daily basis.
• As a team will work towards to attain and maintain PQCDSM.
• Lead my subordinates towards effective utilization of machines (OEE).
• Strong technical knowledge in thermosetting plastics and thermoplastic plastics process.
• Very good computer knowledge and making reports like OEE Report, MIS Report, Gantt
chart, Pareto Analysis, Fish borne, Histogram diagram, Scatter Diagram, Why Why Analysis,
ANOVAs, DOE, BOM, Time Study and Motion Study, ERP System etc.
• Update and maintain the reports like production report, machine breakdown report, mould
breakdown report, loss preventive report etc.

Injection Moulding Technology)
Type of Industry: Medium Scale Industry with ISO: 9001-2008, ISO: 14001, ISO: 18001, TS: 16949
and TPM (Consistence Level -2 Qualified) Certified Plant. Now working on Indian Manufacturing
Excellence Award.
Machineries: Injection Moulding Machine with 50 Tonnages to 2400 Tonnages, Wittmann Robots,
Belt Conveyors, Automatic Raw Material Feeding Systems, Hot Runner System, Mould Temperature
Controller, Gas Molding System, Chiller Unit, Air Compressor and Yudo Granulator etc.
Machines handled: Ferromatic Mi Lacron, Italtech SPA, Haitan, Ubey Industries, LT Demag and
Windsor, Yudo Granulator, Conair Feeding System, Husky Hot Runner System.
Products Manufactured: Moulded Furniture, Crates and Bins, Industrial Products, Water Tap and
Bathroom Fittings.
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Our Few Customers are: Whirlpool of India Ltd, Samsung, ETA General, Coco Cola, Pepsico, Royal
Enfield, NCR, Ashok Leyland, and Furniture and Water Tap (Our own Product).
Position Level: Middle Level Management