QA/QC Inspection Engineer
Saudi Consulting Services
Total years of experience :18 years, 7 Months
Responsibilities: Quality Assurance & Control of the Project
Contractors Documents Review Welding Inspection
• Review of contractors ITP Review welding consumable record
• Review of Transmittals of Contractors To ensure the welders are qualified & possessing
• Ensure Equipment’s of Contractors are a valid JC.
Calibrated and as per project specification Checking proper electrode usage as per
• Review of Contractors Test Procedures approved WPS & Final inspection of welded joint
• Review of Quality Records of Contractors Review of Welder qualification test record
• Preparation of Project Summery as per Project Specifications Review Weekly Welder performance record
• Preparation of Quality checklist to verify contractors activities Witnessing & Reviewing PWHT Charts Reports.
are as per specification Checking of Weld map, traceability, Test Report
• Prepare Weekly Quality Inspection Report Test Packages
• Quality Assurance Audits of Contractors To ensure that all activities are inspected
• Preparation of NCR in Case of Non Conformance as and carried out as per the requirements
• per project specification of construction specification, drawings and
Quality plan, Test Reports
Material Inspection Fabrication Inspection
• Fittings, Plates & Pipe, Flanges Inspection Joints fit up Check
• as per PO & MTC & drawing Dimensional Inspection of Spools
• Mill Test Certificate Verification Inspection of post weld heat treatment of joints
• Receiving inspection of welding consumables Witness of Hydrotest & Load Test of Load
• Inspection for storage of welding consumables Carrying Items
Reports Review NDT Inspection
• Visual Inspection Reports Review Visual Inspection of Joints
• Review of Dimensional Inspection Reports DPT Reports Review
Load Test Reports Review MPI Reports Review
• Review of Hydro Test Reports Interpretation of radiographs (RT)
• Review of PWHT Reports
Projects: Carried Out More Than 40 High Pressure Piping & Structural Projects Taking Full Quality Control from Material Inspection till Hydro test of two Land Rigs up Gradation of NATIONAL
DRILLING COMPANY UAE both High Pressure Piping & Structural Items
Material Inspection Fabrication Inspection
Fittings, Plates & Pipe, Flanges Inspection Joints fit up Check
as per PO & MTC Dimensional Inspection of Spools
Mill Test Certificate Verification Dimensional Inspection of Structural Skids
Receiving inspection of welding Consumables as per applicable Drawing
Inspection for Storage of Welding Consumables PWHT & Hydrotest, Load Test Witness
NDT Inspection Reports Preparation
Visual Inspection of Joints Visual Inspection Reports Preparation
Carry out DPT, MPI & preparation of test reports Dimensional Inspection Reports Preparation
Prepare Technical Data Sheet for each job to be RT Magnetic Particle Inspection Report Preparation
Interpretation of radiographs (RT) Load Test Reports Preparation
Provide technical assistance and feedback to site Hydrotest & PWHT Reports Preparation
Welding Inspection
Maintain welding consumable record
To ensure the welders are qualified and possessing a valid JC.
Checked for inter pass temperature, proper cleaning during each pass, electrode usage as per approved WPS
Final inspection of welded joints
Preparation of relevant inspection reports and checklist for daily welding
To ensure that all activities are inspected and carried out as per the requirements of construction specification, drawings and quality plan.
Welder qualification test record
Maintain welder performance record
Prepare & Update Qualified Welder List
Witnessing & Reviewing the PWHT Charts & PWHT tests and Reports.
Preparation of Monthly welder performance report
Checking of Weld map, Weld traceability, Test package, Test reports
Perform Internal Audits
Project:
PETRONAS Carigali Gas Development Project (Oct’ 2010 TO Feb’ 2011)
Project: Haseeb Gas Development Project (Jul’ 2009 TO Aug’ 2010)
Project: Dewaan Gas Development Project (Feb’ 2007 TO Jun’2009)
Responsibilities:
Material Inspection NDT Inspection
• Plates & Pipe, Flanges Inspection as per PO & MTC Visual Inspection of Joints
• Mill Test Certificate Verification Carry out DPT & preparation of test reports
• Receiving inspection of welding consumables Interpretation of (RT) & preparation of reports
• Inspection for storage of welding consumables Provide technical assistance and feedback to
• Prepare calibration record of instruments sites for welding, NDT and control of ASME
Fabrication Inspection codes & standards for coded jobs at project
• Inspection of joints fit up Radiography of Gas Plant
• Dimensional Inspection of Spools Vessels & Skids Preparation of RT, DPT, MPI Procedures
• Prepare traveler / ITP for coded vessels Pressure Vessels
• Prepare material requisition Manage all the activities regarding the
• Inspection of post weld heat treatment of vessels ASME CODED vessels
• Witness of Hydrotest Arranged and prepared the documentation
• Installation of Gas Plant for five (5) u stamp vessels control the cost
• Interconnecting Piping Inspection efficiency of fabrication, welding inspection
Prepare test Packages of Gas Plant Lines Follow of isometric, Vessel, GA Drawings
• Preparation of NCR in Case of Non Conformance
Welding Inspection
• Maintain welding consumable record
• To ensure the welders are qualified and possessing a valid JC.
• Checking for inter pass temperature, proper cleaning during each pass, and proper electrode usage as per approved WPS
• Final inspection of welded joints
• Preparation of relevant inspection reports and checklist for daily welding activities
• To ensure that all activities are inspected and carried out as per the requirements of construction specification, drawings and quality plan.
• Preparation of (WPS), (PQR), (WPQ), WOPQ) in accordance with applicable codes and standards
• Welding performance qualification record of welders
• Arrangements for procedure qualification record
• Welder qualification test record
• Maintain welder performance record
• Preparation of Welder Welding Operator continuity record.
• Prepare & Update Qualified Welder List
• Witnessing & Reviewing the PWHT Charts & PWHT tests and Reports.
• Preparation of Inspection test plan and procedures for client specification
• Preparation of Monthly welder performance report
• Preparation of Weld map, Weld traceability, Test package, Test reports
Project: 16” Dia Pipeline Fabrication of Line pipe as per API
Responsibilities:
Visual inspection of welding, perform NDT for the job as per the request
Film processing and preparation of NDT reports
Interpretation of radiographs
Perform DPT
B-Tech Mechanical Engineering