Muhammad Butt

HAZOP, LOPA, Risk-Based Assessment, PSSR, Risk Assessments, Design Reviews, Bowtie development, performance standards development etc.

HAZOP, LOPA, Risk-Based Assessment, PSSR, Risk Assessments, Design Reviews, Bowtie development, performance standards development etc.

Conduct alarm management exercise, in light of EEMUA 191 & ISA - 18.2 standards, to reduce both the alarm load and risk of wrong decision making
Participate in formation of corporate safety goals and subsequent formulation of departmental HSE goals for achieving them. Stewarded Process safety KPIs effectively
Develop KPIs to monitor compliance and stewarded them effectively
Conduct and lead safety reviews of the facility, responsible for ensuring compliance to Site’s approved PHA matrix. Responsible for stewardship of PHA recommendations on a quarterly basis.. Experienced in use of Process Hazard Review techniques, as per API - 761: What if Checklist & HAZOP. Consequence analysis using ALOHA software for modeling Hazardous Release, Explosion scenarios and Facility siting in reference to API 752 / API 581
Initiate and train employees on lean six sigma methodology
Led and participated in key process safety incidents investigation, to ensure that root causes have been thoroughly identified and action plans are stringent enough, that recurrence will be avoided. Member of Incident Reports Review committee, whose responsibility is to attain excellence in incident investigation
Led the Operating Procedures Improvement project at site, objective of which is to comply with OSHA/CCPS/ASM & DuPont guidelines. All emergency response procedures have been converted to 02 columnar format, thus reducing human error probability

• Participate in formation of corporate safety goals and subsequent formulation of departmental HSE goals for achieving them. Stewarded Process safety KPIs effectively, as per API-754.
• Participated in safety and design reviews (PHAs, PSSRs, JSAs, P&IDs, Fire water network drawings, electrical area classification drawings, quantitative risk assessment reports, Pressure relief systems etc.) of the new Ammonia / Urea expansion project during construction & commissioning phases.
• Developed KPIs to monitor compliance and stewarded them effectively to achieve the TRIR.
• Conduct and lead safety reviews of the facility, responsible for ensuring compliance to Site’s approved PHA matrix. Experienced in use of Process Hazard Review techniques, as per API - 761: What if Checklist & HAZOP. Consequence analysis using ALOHA software for modeling Hazardous Release, Explosion scenarios and Facility siting in reference to API 752 / API 581.
• Led six sigma improvement project of liquid ammonia reduction in plant effluent & minimizing effluent generation for complying with Environmental regulations (NEQS) and reduction in wastages. Saved PKR 15 M, in addition to improving reliability and environmental impact.
• Led and participated in key process safety incidents investigation, to ensure that root causes have been thoroughly identified and action plans are stringent enough, that recurrence will be avoided. Member of Incident Reports Review committee, whose responsibility is to attain excellence in incident investigation.
• Led the Operating Procedures Improvement project at site, objective of which is to comply with OSHA/CCPS/ASM & DuPont guidelines. All emergency response procedures have been converted to 02 columnar format, thus reducing human error probability.
• Safety & training coordinator of operations to integrate PSM/PSRM systems.
• Revamped existing SOPs according to DuPont’s requirement - focusing on job clarity, time optimization and avoiding re-work.
• Turnaround / Forced outage safety planning and package development.
• Initiated employee’s engagements program in Production Department naming “PAT”