Production Manager at Hydrogen & Hydrogen Peroxide Plant
Sitara Peroxide Limited
Total years of experience :17 years, 4 Months
Directs and coordinates activities of industrial organization to obtain optimum efficiency and economy of operations maximize profits.
Implement process improvement methods to ensure non-stop operations in safe & environmental friendly manner.
Direct activities of engineering personnel engaged in preparing plans, designs, cost estimates and specifications for experimental, maintenance and modernization programs to define most feasible approach to technical problems.
Establishing short & long-range plant operations and production objectives and specifying the strategies & actions to achieve them.
Plan & execute process improvements projects, reducing raw material consumption and improving plant operations by using Work-In-Process (WIP) methodology.
Responsible for inventory management, staff & production efficiency cost controls.
Direct the activities of production engineers, supervisors and work with planning to make sure production schedule is accurate; issues can be resolved & target dates can be met efficiently.
Coordinate activities of workers engaged in testing and metering unit operations, and collecting interpreting processing records.
Provide leadership to staff, assessing performance, scheduling and directing all operational activities to make sure product quality consistency.
Plan, schedule & coordinates technical activities with services departments for
troubleshooting, preventive maintenance, startup & shutdown.
Ensure workplace safety through implementation, adherence and enforcement of
company business standards, and safety development programs.
Plan, schedule & meet business production schedules as per monthly, quarterly &
annually basis.
Evaluate performance records of chemical processes & physical operations, submits
report of findings to management.
Assisting in recruiting, interviewing, selecting, and promoting employees in an
organization.
Modification project of HP unit along with Director Projects and Operation foreign
technologist.
Supervise, monitor and operate process plant to maximize production and
minimize production loss ensuring compliance with SOPs.
Excellent communication, administrative and interpersonal skills with high
proficiency in computer skills
Responsible for the safety, efficiency, productivity and overall performance Of
departmental activities. Fully conversant with Environmental Impact Assessment
Validating Plant Processes Operational Health including Steam Methane
Reforming, Hydrogenation, Oxidation, and Extraction & Distillation & providing
technical opinion for any plant operational non-conformance. Ensure plant
performance audit in line with agreed parameters of energy utilization, other
inputs and yield levels etc.
Ensuring for the implementation of Consultants (Akkim & Pan-American) provided
plant operational parameters & in-process and finished product Specifications for
achieving Operational Excellence.
Keeping a record of technology/parts/equipment suppliers and performance of
their supplied material for future decision making.
Manage the generation of plant performance report on monthly basis.
Keep liaison with process, mechanical, electrical, civil, personnel and commercial
departments for successful completion of all assignments as and when assigned
by management.
Ensure plant performance audit in line with agreed parameters of energy
utilization, other inputs and yield levels etc.
To insure the plant run smooth and efficiently.
Manage shift staff and make sure that all persons are in their respective areas.
Coordinate with services departments to get all jobs done on time in order to keep the plant on stream.
Help the shift supervisor to bring plant to normal operation in case of any abnormality.
To make sure that raw material, chemicals and utilities consumption are at optimum level.
Insure that all jobs and work being done as per standard procedures to avoid any hazard.
Insure that all areas are clean and housekeeping of plant ok.
Maintain log book and write in detail about plant operation, abnormalities and maintenance jobs.
Participate in daily coordination meetings and discussed process, production and quality relate problems.
Planning and arrangement of machine parameters to provide abnormality.
Planning & executing the detail production strategies.
Achieved optimized performance for Reforming, HTSC, De-Sulfurizaton, PSA,
Hydrogenation, Oxidation, Extraction, Purification, Drying & Post treatment
sections for attaining maximum production outcomes.
Delivering day-to-day, weekly, monthly & yearly production targets.
Prepare, execute & monitor annual turnaround (shutdown) activities.
Monitoring & controlling plant operational activities and responsible for preparing
operational budget.
Responsible for plant advanced trouble shooting & training junior engineering
staff.
Prepare, execute & monitor plant modifications in accordance with process optimization & cost effectiveness.
Coordination with lab team to maintain excellent health of working solution-using HPLC, GC & TOC analyzers.
Understanding of PFD's, PID's, Isometrics, Fabrication, GA, Piping drawings.
Erection, Commissioning & startup of 1, 500 Nm3/hr Hydrogen Gas generation plant (using Steam-Methane Reforming (SMR) process), Pan-American (USA)
Erection, Commissioning & startup 150 MTD Hydrogen Peroxide plant (using Auto-Oxidation AO process), Ak-kim Kimya Sanayi Ticaret A.S (Turkey)
Erection, Commissioning & startup 90 MTD Concentration plant (using vacuum distillation). Sulzer- Chemtech (Singapore)
Hands on experience & operational control via DCS systems of EMERSON DELTA V & SUPCON JX-300.
Erection, Commissioning & startup of utilities Reverse Osmosis Units (34 m3/hr x 2), De-mineralized Unit (17 m3/hr), Nitrogen Generation Unit (60 Nm3/hr), Fire Tube Boilers (13, 5 & 3 TPH), Cooling Towers, Chillers, & Centrifugal pumps
Erection, Commissioning & startup of 10, 000 Nm3/hr Multistage Turbo Centrifugal Air Compressor (Make: Cooper Inc. USA), Instrument Air Compressors with Dryer (650 Nm3/hr x 2) 910 Nm3/hr Natural Gas Screw Compressors (Make: GEA Grasso).
Preparation, Execution & Monitoring of shutdown activities.
Catalysts loading & Activation in Hydrogenation Reactor (Palladium), White Earth Alumina Beds (Alumina Oxide), Reformer (Nickel), HTSC (Copper Promoted
Iron Oxide), De-Sulfurizer (Zinc Oxide), PSA (Alumina + Activated Carbon + Carbon Molecula
