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Muhammad Arshad Majeed, Production Manager  at Hydrogen & Hydrogen Peroxide  Plant

Muhammad Arshad Majeed

Production Manager at Hydrogen & Hydrogen Peroxide Plant·Sitara Peroxide Limited

Pakistan

Master's degree, Chemical Engineering

Work experience

Total years of experience: 19 years, 6 months

Production Manager at Hydrogen & Hydrogen Peroxide Plant

October 2016 - Present

Sitara Peroxide Limited

Faisalabad, Pakistan

I found this job using Bayt.com

October 2016 - Present

Directs and coordinates activities of industrial organization to obtain optimum efficiency and economy of operations maximize profits.

 Implement process improvement methods to ensure non-stop operations in safe & environmental friendly manner.

 Direct activities of engineering personnel engaged in preparing plans, designs, cost estimates and specifications for experimental, maintenance and modernization programs to define most feasible approach to technical problems.

 Establishing short & long-range plant operations and production objectives and specifying the strategies & actions to achieve them.

 Plan & execute process improvements projects, reducing raw material consumption and improving plant operations by using Work-In-Process (WIP) methodology.

 Responsible for inventory management, staff & production efficiency cost controls.

 Direct the activities of production engineers, supervisors and work with planning to make sure production schedule is accurate; issues can be resolved & target dates can be met efficiently.

 Coordinate activities of workers engaged in testing and metering unit operations, and collecting interpreting processing records.

 Provide leadership to staff, assessing performance, scheduling and directing all operational activities to make sure product quality consistency.

 Plan, schedule & coordinates technical activities with services departments for
troubleshooting, preventive maintenance, startup & shutdown.
 Ensure workplace safety through implementation, adherence and enforcement of
company business standards, and safety development programs.
 Plan, schedule & meet business production schedules as per monthly, quarterly &
annually basis.
 Evaluate performance records of chemical processes & physical operations, submits
report of findings to management.
 Assisting in recruiting, interviewing, selecting, and promoting employees in an
organization.

Company industry:
Petrochemicals & Refined Petroleum Products Manufacture
Job role:
Engineering

Senior Engineer Technical /R & D /HSE

July 2012 - September 2016

Sitara Peroxide Limited

Faisalabad, Pakistan

July 2012 - September 2016

Modification project of HP unit along with Director Projects and Operation foreign
technologist.
 Supervise, monitor and operate process plant to maximize production and
minimize production loss ensuring compliance with SOPs.
 Excellent communication, administrative and interpersonal skills with high
proficiency in computer skills
 Responsible for the safety, efficiency, productivity and overall performance Of
departmental activities. Fully conversant with Environmental Impact Assessment
 Validating Plant Processes Operational Health including Steam Methane
Reforming, Hydrogenation, Oxidation, and Extraction & Distillation & providing
technical opinion for any plant operational non-conformance. Ensure plant
performance audit in line with agreed parameters of energy utilization, other
inputs and yield levels etc.
 Ensuring for the implementation of Consultants (Akkim & Pan-American) provided
plant operational parameters & in-process and finished product Specifications for
achieving Operational Excellence.
 Keeping a record of technology/parts/equipment suppliers and performance of
their supplied material for future decision making.
 Manage the generation of plant performance report on monthly basis.
 Keep liaison with process, mechanical, electrical, civil, personnel and commercial
departments for successful completion of all assignments as and when assigned
by management.
 Ensure plant performance audit in line with agreed parameters of energy
utilization, other inputs and yield levels etc.

Company industry:
Petrochemicals & Refined Petroleum Products Manufacture
Job role:
Chemical Engineering

Production Engineer

July 2009 - June 2012

Sitara Peroxide Limited

Faisalabad, Pakistan

I found this job using Bayt.com

July 2009 - June 2012

 To insure the plant run smooth and efficiently.
 Manage shift staff and make sure that all persons are in their respective areas.
 Coordinate with services departments to get all jobs done on time in order to keep the plant on stream.
 Help the shift supervisor to bring plant to normal operation in case of any abnormality.
 To make sure that raw material, chemicals and utilities consumption are at optimum level.
 Insure that all jobs and work being done as per standard procedures to avoid any hazard.
 Insure that all areas are clean and housekeeping of plant ok.
 Maintain log book and write in detail about plant operation, abnormalities and maintenance jobs.
 Participate in daily coordination meetings and discussed process, production and quality relate problems.
 Planning and arrangement of machine parameters to provide abnormality.

Planning & executing the detail production strategies.
 Achieved optimized performance for Reforming, HTSC, De-Sulfurizaton, PSA,
Hydrogenation, Oxidation, Extraction, Purification, Drying & Post treatment
sections for attaining maximum production outcomes.
 Delivering day-to-day, weekly, monthly & yearly production targets.
 Prepare, execute & monitor annual turnaround (shutdown) activities.
 Monitoring & controlling plant operational activities and responsible for preparing
operational budget.
 Responsible for plant advanced trouble shooting & training junior engineering
staff.
 Prepare, execute & monitor plant modifications in accordance with process optimization & cost effectiveness.
 Coordination with lab team to maintain excellent health of working solution-using HPLC, GC & TOC analyzers.

Company industry:
Petrochemicals & Refined Petroleum Products Manufacture
Job role:
Chemical Engineering

Project Engineer

December 2006 - June 2009

Sitara Peroxide Limited

Faisalabad, Pakistan

December 2006 - June 2009

 Understanding of PFD's, PID's, Isometrics, Fabrication, GA, Piping drawings.
 Erection, Commissioning & startup of 1, 500 Nm3/hr Hydrogen Gas generation plant (using Steam-Methane Reforming (SMR) process), Pan-American (USA)
 Erection, Commissioning & startup 150 MTD Hydrogen Peroxide plant (using Auto-Oxidation AO process), Ak-kim Kimya Sanayi Ticaret A.S (Turkey)
 Erection, Commissioning & startup 90 MTD Concentration plant (using vacuum distillation). Sulzer- Chemtech (Singapore)
 Hands on experience & operational control via DCS systems of EMERSON DELTA V & SUPCON JX-300.
 Erection, Commissioning & startup of utilities Reverse Osmosis Units (34 m3/hr x 2), De-mineralized Unit (17 m3/hr), Nitrogen Generation Unit (60 Nm3/hr), Fire Tube Boilers (13, 5 & 3 TPH), Cooling Towers, Chillers, & Centrifugal pumps
 Erection, Commissioning & startup of 10, 000 Nm3/hr Multistage Turbo Centrifugal Air Compressor (Make: Cooper Inc. USA), Instrument Air Compressors with Dryer (650 Nm3/hr x 2) 910 Nm3/hr Natural Gas Screw Compressors (Make: GEA Grasso).
 Preparation, Execution & Monitoring of shutdown activities.
 Catalysts loading & Activation in Hydrogenation Reactor (Palladium), White Earth Alumina Beds (Alumina Oxide), Reformer (Nickel), HTSC (Copper Promoted
Iron Oxide), De-Sulfurizer (Zinc Oxide), PSA (Alumina + Activated Carbon + Carbon Molecula

Company industry:
Petrochemicals & Refined Petroleum Products Manufacture
Job role:
Chemical Engineering

Education

Univeristy of Engineering & Technology Lahore

September 2013

September 2013

Master's degree, Chemical Engineering

Pakistan

GPA (percentage): 75%

GPA (percentage): 75%

Univeristy of Engineering & Technology Lahore

May 2005

May 2005

Bachelor's degree, Chemical Engineering

Pakistan

GPA (percentage): 80%

GPA (percentage): 80%

Skills

Plant Commissioning
Expert
Plant Commissioning
Expert
Technical Project Leadership
Expert
Technical Project Leadership
Expert
Process Manufacturing
Expert
Process Manufacturing
Expert
Research and Development
Expert
Research and Development
Expert
Health Safety and Environment
Expert
Health Safety and Environment
Expert
Production Management
Expert
Production Management
Expert
Project Management
Expert
Project Management
Expert
Health , Safety and Environment
Expert
Health , Safety and Environment
Expert
Process Manufacturing
Expert
Process Manufacturing
Expert
Technical Project Leadership
Expert
Technical Project Leadership
Expert
Plant Commissioning
Expert
Plant Commissioning
Expert

Languages

English
Expert

Memberships

Pakistan Engineering Council

CHEM/5409

May 2005

Training and Certifications

Certifications
Erection,Commissioning and start up experience of Hydrogen production unit from Natural Gas by USA
Jun 2007
NEBOSH International General Certificate in Health and Occupational Safety
Mar 2017
Merit Certificate of Total Quality Management (TQM)
Jan 2002 - Jan 2003
Fire Fighting Technique and Fire Prevention Management
Aug 2013 - Aug 2013
Certificate of Start up, Operation And Safety of Hydrogen Generation plant by Panamerican USA
Feb 2007 - Feb 2008
Lean Six Sigma Green Belt by The Six Sigma Certification Council USA
Mar 2020

Hobbies

  • Internet, Readings Books etc