production manager
STLOP ( Saudi Technology Lube Oil Plant)
مجموع سنوات الخبرة :16 years, 1 أشهر
• Prepared annual production plan.
• Prepared / updated monthly production forecast of re-refined base oils.
• Reviewed ( Daily, weekly, Monthly performance ).
• Oversaw all plant operations and corrected production issues.
• Problem Solving.
• Monitored manufacturing to ensure it stayed on schedule and remained within budget constraints.
• Monitored workers to ensure they maintained safety standards.
• Ensured the respect of the waste management plan released by the plant's units.
• Derived average (weekly, monthly) requirement of materials from monthly plant.
• Determined when to replace equipment.
1. Calibration Injection of oil field chemicals & Make all calculations.
2. Troubleshooting problems involving oil, water and gas process engineering, separation and treatment quality issues along with associated production chemistry and application systems.
3.Provided proactive day-to-day support to Production and Maintenance teams with respect to optimum, efficient and safe plant operation.
4. Assisted process engineer in technical monitoring and troubleshooting of the Utility systems.
5.Monitored plant performance against approved targets on a day-to-day basis and identified existing or potential technical problems.
6.Monitored utility system behavior for adverse trends to allow fast response to potential threats.
7. Identified & implemented specific projects and plant changes to improve the safety, reliability, integrity, efficiency, operability and capacity of the utility systems.
8. Provided process & operational inputs into the technical safety & operability reviews, training operators, maintenance activities, and performance test-runs.
9. Participated in incident investigations and problem solving for the utility systems.
10. PLC skills
• Attended in all Pre-commissioning and Commissioning activities & first start-up for STLOP plant.
• Checked of all operating parameters of the re-refining unit.
• Followed and respect the monthly production plan.
• Attended and assist the DCS operator in the starting and stopping of the heater and all control system issue.
• Followed and control the operation of the unit from reading instruments and laboratory analyzes and coordinate with production head before make the necessary changes to the operating parameters.
• Made the (daily, weekly, monthly) report for usage material.
• Followed to the chemical and usage material stock and send a weekly report to production head.
• Ensured about susceptibility and electrical insulation of equipment before the intervention by the maintenance team.
• Ensured the well running of the unit and the safety of all other services outside office hours.
• Ensured the respect of the Quality Management Systems, the Safety and the Environment.
Employee in AFPC (Al Furat Petroleum Company)(Shell Syria) as a Chemical Engineer- Process Engineer (Junior Engineer) .I finished till now the following Sub-Surface technical courses : Geology and exploration, Basic Reservoir, Drilling Technology, well service & well completions & Production technology. Then I started with Surface technical courses and finished the following courses : Oil production & processing, HSE, Gas production and processing, Technical integrity and corrosion, water treatment & water injection, Maintenance of rotating & stationary equipments, ESR (Electrical Safety Rules), Basics of Electrical maintenance, oil transformation and Storage, Workshop of Artificial lift and Basics of instrumentation & Process control .Then I finished the following soft skills courses : Report writing, Team Work, Presentation Skills and communication Skills. Recently I started with advanced technical courses and finished till now the following courses : Advanced Reservoir Engineering, Reservoir Characterization, Reservoir Stimulation and EOR (Enhanced Oil Recovery).
1. Prepared technical literature on industrial process technology, process economics and product markets and overall commercial viability of processing facilities.
2. Conducted marketing, process design and process development studies under the supervision of lead engineer.
3. Developed process chemistry, process design parameters and prepared process block diagrams and pipe and instrumentation diagrams.
4. Prepared technical programs for bench scale and pilot scale testing of industrial unit operations and integrated process flowsheets.
5. Prepared cost estimates for procurement of equipment and chemical reagents.
5. Coordinated sample analysis with analytical / compound identification laboratories.
6. Assessed technical data and prepared graphical representation of test data.
7. Prepared technical reports and presentation of test program results.
8. Supervised laboratory test programs and in-plant troubleshooting test programs.
9. Prepared reports and laboratory procedures.
10. Supervising and doing oil& water Laboratory Testing.
11. Reports the results of the production and the operating parameters.
12. Preparing reports, field readings, daily averages, morning reports, shift reports
1- Specialization: Technology of oil and gas refining. 2- course in Methods of automated calculation of optimization - 90 marks 3. Course in Chemistry and Technology of oil processing - (95 marks ) 4. Course in Chemistry and Technology of basic organic and petrol synthesis - (90 marks ) 5. Practice : Scientific pedagogical - 8 week - (90 marks ) Per-Diploma ( scientific research ) - ( 98 marks) 6. Defended my diploma theses on ( Research of raps oils' traneterification reaction in supercritical conditions ) with the mark 88 at the Department of the
As Bachelor of chemical technology and engineering I completed the following course works and projects : 1. Calculus mathematics and basis of programming 2.processes and apparatuses of chemical engineering 3. Energotechnology of chemical technological processes. 4. Auto-Cad simulation in chemical engineering. 5. Control and management of chemical technology processes 6. Theory of chemical technological processes. 7. Equipment of organic matter technology. 8. Chemistry and technology of organic matter. 9. Chemistry and technology of main organic matters and petroleum synthesis . 10. Applied mechanics.
