Lead Application Engineer
Schneider Electric, Formerly Invensys
مجموع سنوات الخبرة :16 years, 8 أشهر
Responsible for TRICONEX projects from initial stage till final commission and start-up for
SIS and F&G.
Job responsibilities include the following:
• Evaluate the design inputs as the documents received from the client design inputs such as Control Narratives, Functional Logic Diagrams, Cause and Effects, Flowcharts, Ladder Diagrams and Piping and Instrumentation Diagrams
• Developing project documents from customer design inputs.
• Perform the core library function blocks as per the TÜV standard
• Adhere to the project quality, health, safety requirements and procedures related to the company policy
• Instrumentation/control system design upgrades and improvements.
• Perform system firmware upgrade based on the hardware and software product compatibility charts and life cycle that enhances the system performance.
• Instrumentation/ control system incidents including preparation of technical reports, identifying the root cause and provide necessary recommendations.
• Developing, testing and implementing programs for Tricon/Trident controllers
• knowledgeable with national and international safety standards
• Developing project HMI using Wonderware Intouch
• Lead the execution of Pre-FAT and FAT activities, Visual inspection, Power up checks, I/O checks, Logic functional checks, As-Shipped drawing preparation
• Lead the execution of Integrated-FAT activities by establishing the communication with the DCS system either Ethernet or Serial connection
• Work with different communication protocols TCP/IP, Modbus, Peer to peer communication and TSAA
• Lead the execution of SAT, commissioning and startup activities, Cabinets installation, Pre-Power up checks, Grounding checks, Loop checks, Functional Logic checks and as-Built drawing preparation
• Test, verify and enhance the complex sequence logics for boilers and furnaces as per the licensor design inputs
• Analyze and troubleshoot complex technical issues and implement the necessary corrective action
List of Undertaken Projects:
1- SAMREF (Saudi Aramco Mobil Refinery) HSSP “SAMREF 2018 TA HEATER SAFETY SYSTEMS PROJECT (HSS)”
2- SAUDI KAYAN - SK F10.
3- SOUTH HELWAN SUPERCRITICAL POWER PLANT Project
4- (Saudi Aramco) SULFUR RAILCAR LOADING FACILITIES BERRI GAS PLANT Project
5- SAMREF (Saudi Aramco Mobil Refinery) Tail Gas Cleanup Unit “TGCU Project”
6- Aramco UDH site
7- Petron Bataan Refinery (RMP-2 PROJECT)
8- SAMREF (Saudi Aramco Mobil Refinery) Clean Fuel Project
9- GARRAF FIELD DEVELOPMENT PROJECT
10- ZADCO (Project-Replacement of 411 compressor control)
2 years with Mass Global for investment (Al shamal cement plant) - Sudan, Jordan
Senior Automation and Instrumentation Engineer
Job Responsibilities:-
• Supervision for Automation Erection and commissioning for all automation systems in the plant (main Automation system (ASA Automation system) - Alstom PLCs, Servers, Operator Stations and Local Operator Station) and (Local PLCs for the suppliers).
• Communication between Local PLCs and Main System (Profibus/ Fiber
Optic Protocol).
• Commissioning support to the suppliers such as
- BEDESCHI for clay crusher, stacker and reclaimer.
- SCHENCK for kiln feed system
- IBAU for homo and cement silos
- WIDRA for weight bridges
- KHD for Pyro-floor cooler control system
- SCHEUCH for bag filters
- HASLER for weight feeders
- FLS for gas conditioning tower and E.P filter.
• Commissioning for different types for the Flow Control Gates Motorized
and Pneumatic.
• Programming Lorem Transmitters using hyper terminal connection.
• Main and sup-Contactors supervision and time schedules follow up.
• Project execution follows up under site management supervision.
2 years with ASEC Automation
Automation Engineer
Job Responsibilities:-
Main experience in the cement field, new and upgrading projects, as responsible for:
Design of the engineering such as sequence and layer flow sheet, general and detailed Function Analysis, Design of function blocks and dynamic objects Programming
Projects achieved
• Titan Cement Plant (Beni-suef) line 2, partially working in this line by PCS7 (SIEMENS).
• Training on ESC (HMI System) and MODICON PLC (Schneider Electric)
• Al Shamal Cement Plant (ATBARA) line 1 programming 3PLCs (ALSTOM) for CLAY CRUSHER TRANSPORT, RAW MATERIAL TRANSPORT & COOLER (KHD COOLER) and its (BAG FILTER & Heat EXCHANGER are REDECAM) by ALSPA8000-ics.
- Good knowledge the software for the ALSPA 8000-ics.
- The system -SUSE Linux 9.3.
- PVE installation (MIMIC).
- Events and Alarms creation.
- Library U21 using for programming.
- Good knowledge for (Lafarge and KHD) Standards.
- Alarm lists configuration.
- Installation of blocks in CADSOFT.
- The Commands of X-term window.
- Faceplates/Symbols installation.
- The operating of the PCU.
- Create, save and restore the trend.
- Communication between all PCUs.
- Communication between PCU and local PLC by GSD file.
- Communication between two Stations by using OPC.
Worked as electrical engineer in Upper Egypt Electricity production company (El- KURIMAT).
Worked as electrical Maintenance engineer in Egyptian International Company for Aluminums Profiles
Bachelor of Electrical Power & Machines Engineering. Faculty of Engineering, Cairo University. Final Year Grade is Very good. Accumulative Grade is Very Good. Graduation Project is Utilization Project in “Electrical Installation of Hospital” Graduation Project Grade isExcellent.