Assistant Plant Manager
Hub Pak Salt Refinery
Total years of experience :11 years, 10 Months
Hub Pak Salt Refinery is one of the largest Pink Himalayan Salt
manufacturing and exporting company in Pakistan.
Responsibilities:
• Plan and direct optimum day-to-day operations to ensure safety, quality and productivity.
• Facilitate with handling troubleshooting of the manufacturing process.
• Identify training needs of the staff and organize trainings to meet quality, food safety and GMP requirements.
• Verification & Validation of CCP's and OPRP's (as per HACCP Plan).
• Implementation, monitoring and evaluation of GMP and Hygiene practices at site.
• Engage to prepare my organization for different food safety, social and security audits.
• Managing internal and external audits international as well as local.
• Evaluate audit findings and implement appropriate corrective actions.
• Responsible for the supervision of ISO 9001, 14001, HACCP, BRC, HALAL, GMP, KOSHER and customer based food safety audits.
• Plan and conduct detailed Internal Audits to find gaps to improve system effectiveness.
• Customer complaint handling.
• Contribute to process improvement and wastage decreasing
activities.
• Arrange and maintain packaging materials stock as per customer requirements.
• Assist the Plant Manager in Production & Planning.
• Attend various meetings and action/communicate instructions.
• Collaborate to organize and control operators and labor for
smooth operations.
• Communicate with exports and sales department for on time
deliveries.
• Ensure product and process quality meets the specifications
required.
• Ensure safe working conditions and compliance with health and safety legislations.
• Responsible for the monthly inspection of the fire safety equipment's.
Responsibilities:
• Corresponded with overseeing all the activities related to production.
• Coordinated with production supervisors for smooth production in every section.
• Collaborated with managing of export as well as local orders.
• Implemented quality standards at all levels of work.
• Facilitated to oversee packing and dispatch as per requirements of exports and local orders.
• Handled and managed people to achieve the organizational goals and targets.
• Worked with the Manager Production and production supervisors when needed for process problems or safety problems.
Responsibilities:
• Controlling all activities of Plant and ensuring economical production during the shift.
• Handling Troubleshooting of the manufacturing process.
• Identify training needs and organizing trainings to meet quality standards.
• To organize and control operators and labor for smooth operations.
• Coordinate and support on-site audits conducted by external providers.
• Evaluate audit findings and implement appropriate corrective actions.
• Ensuring safe working conditions and compliance with health and safety legislations.
• Communication with export and sales department for on time deliveries.
Responsibilities:
• Corresponded with managing & controlling all the activities of the section.
• Facilitated to carry out all the necessary steps for implementation of monthly plans effectively & timely in accordance with customer needs & requirements.
• Formulated with managing the movement of goods into & out of production facilities.
• Minimized machine idle time by making effective machine maintenance plans.
• Developed to make internal training plans for the employees, for their growth & to enhance company’s image.
• Maintained proper housekeeping in work area as well as ensured equipment clean and orderly at all times.
• Responsible for the daily production with quality.
Responsibilities:
• Ensured safe, steady and efficient operations of the unit during the shift.
• Monitoring of operating parameters and maintaining parameters within limits.
• Supervised Planned and Emergency Plant Shutdown activities.
• Followed standard operating procedures for shutdown and startup.
• Handled the trouble shootings in the plant at every section.
• Frequently checked the equipment and examine the process deeply.
• Ensured filling of daily log sheets, checklists and others documents.
• Prepared and update shutdown job lists.
• Deployed manpower and to plan for leaves and rotation in shifts.
• Responsible for the production with quality during the shift.
• Interacted with Quality, Safety and manufacturing personnel in supporting all manufacturing activities.
Worked as a “Trainee Chemical Engineer” under production department.
During training my responsibilities were to learn all the process & trouble shootings.
Worked in the following sections;
• Salt Dissolving Basin and Brine Purification
• Lime Kiln Section
• Raw Water treatment and Water Softening
• Ammonia Absorption Tower
• Ammonia Distillation Tower
• Carbonating Tower
• Rotary Vacuum Filters
• Soda Ash Calciners
• Reciprocating and Screw Compressors
• Induced Draft Cooling Towers
• Refined Sodium Bicarbonate Section
I have scored third position in my class.
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