Nicolae Rusanu

Commissioning activities upgrading on the gas plant on ZADCO Island.
Ensure safe execution of commissioning activities and compliance of whole team with HSE rules and regulation
Managing and oversee a commissioning team, both Petrofac and subcontractors.
Plan, coordinate and supervise execution of commissioning activities and tests, according with project standards and requirements.
Monitor Sub-contractors on commissioning activities( preparation and execution).
Collaborate with vendors, participate for assure spares, tools, tests equipments, etc.

Construction activities on the new plant, in charge with coordinate valves repair.
Ensure safe execution of commissioning activities and compliance of whole team with HSE rules and regulation.
Oversee sub-contractors activities on valve testing, repairs, in the workshop, collaborate also with vendors for valve repair, remove/install back valves in plant according documentation.
Recording date in the computer program about valve repair and reporting to Manager.

I was responsible for construction activities on the new plant, taking a leading role for around 100 technicians and 7 engineers. Started in a green field. Directly coordinated a team composed by 14 peoples together with the vendor supervisors. The main activity was install Machinery, according project.

Commissioning activities for rotating and static equipment. Use terms and documents like these: Status Report Walk-Downs, Sub-system commissioning Mark-ups, MC(Mechanical completion)inspection, Vendors Info equipment, Equipment Preservation, Update Inspection Plan, Mechanical Pack, Mark Ups DWGs, Document Daily Program Commissioning Team, ITR(inspection test report), CTP(commissioning test procedure), PTW(permit to work), ICC(isolate confirmation certificate), etc.
I have had work authorization as follow: Area Authority, Performing Authority, Authorised Mechanical Person, Isolating Authority Mechanical, System Responsible Engineer.

POSITION: Trainer for course, , Mechanics’’:
1. Preventive Maintenance on Mechanical Equipment
2. Equipment Visual Inspection
3. NDT (Non-Destructive Testing)
4. Equipment Isolation
5. Static Equipment Maintenance
6. Rotating Equipment Maintenance

POSITION:Trainer for course, , Rotating Equipment Engineering’’:
1. Rotating Equipment
2. Pumps
3. Reciprocating Pumps
4. Compressor - Radial Flow
5. Compressor - Axial Flow
6. Compressor - Reciprocating
7. Gas Turbines
8. Steam Turbines
9. Fan and Blowers
10. Mixers (Dynamic)

Supervising activity for flushing system lubrication/lube oil skids at compressors and pumps( including preparation for flushing and reinstate the system lubrication as per project).
My activity was also for pre-commissioning and commissioning dynamic equipment, machinery, mechanical facilities from Refinery, pumps(RFI for final alignment pumps/motor and flange parallelism and also RFI for coupling installation, DBSE, Soft-foot motor, stress pipes check; filled/signed readings papers alignment and check list for pumps, collaborate with ICAPS department).
Pre-commissioning & Commissioning activities of rotating equipment (centrifugal & reciprocating compressors, pumps, turbines) as follow:
- motor preparation for solo motor run in (free rotation by hands, greasing, etc)
- execution of solo motor run in according to project standards and manufacturer instructions (vibration checks, temperature checks, noise checks etc)
- final alignment execution (piping/pumps loose and tightened and motor/pumps)
- installation of coupling spacers and coupling guards
- mechanical seal system oil flushing;
- mechanical seal system oil pressurization and put into service ready for machine start up
- test run of the pumps
- preparation of reciprocating compressors (DRESSER RAND) for the no load run test: lube oil flushing, cooling water console cleaning and put into service, etc.
- no load run test of reciprocating compressors;
- preparation of centrifugal compressors (ELLIOTT EBARA) for the start up: auxiliary cleaning, dry gas seal pressurization, lube oil flushing, etc.
- final alignment of centrifugal compressors, gear box, turbine (ELLIOTT EBARA)
- preparation of turbine test run;
- test run of turbine and compressor;
- preparation of centrifugal pumps (GE-Nuovo Pignone) for the start up: auxiliary cleaning, dry gas seal pressurization, lube oil flushing, etc.
- final alignment of centrifugal pumps, gear box, turbine/Electric Motor (GE-Nuovo Pignone)
- preparation of turbine test run;
- test run of turbine and compressor;
- Oil flushing of Hydraulic Power Unit for Reciprocating Compressor (DRESSER-RAND), Slide & Diverter Valve (REMOSA), Knife Valve (Zimmermann)

I have coordinated activity for a team composed from six technicians.
The main activity was maintenance dynamic equipments from the gas plant(centrifugal pumps and piston mettering pumps, .reciprocating compressors, air fin fan coolers, rotoformer sulfur, Sea Water vertical pumps).
Also maintenance for some static equipment(sulfur hydraulic filter, sand filter vessel, gas filter vessel, gas strainer suction pipe compressor).

I supervised loading/unloading activities within TCM warehouse and lay down area, issued the materials toward subcontractors using Material Issued Report(MIR)form and Warehouse Requisition form; checking of materials once unloaded, following up the materials withdrawal by the various subcontractors, keeping records about handling of materials.

As Field Engineer I was responsible for all mechanical activities in my area to be in conformity with standards and norms, project and repair documentation in state-of-the-art.
Responsible for a budget for materials and services (1millionEUR/year), issuing work orders (~920 pcs/year), responsible for a number of 121 employees from contractors, responsible for functioning of 9 plants(FCC, HDV, Hydrogen Plants, etc), assuring the spare parts for static and dynamic equipment(for: Pumps, Compressors, Heaters, Columns, Reactors, Exchangers, Pipes, etc) with involving procurement department.