Manager Electrical Maintenance
Reliance Industries Ltd
Total years of experience :17 years, 3 Months
Key Deliverables:
1. Operation and Maintenance of Utilities of Data Centre / SAG2-OTN /MCN/ Ag2 /MAG1 /CSS Facilities
2. Operation and Maintenance of 11 KV Transformers, Substation, Overhead & Underground high, low voltage cables and lines, High Tension & Low tension Switch Gears & Panels.
3. Operation and Maintenance of Transformers, DG sets, Motors with various make and capacity.
4. Responsible for operation and maintenance of SMPS, UPS, Inverter, Li-ion / VRLA Batteries with various make and capacity.
5. Operation and Maintenance of Ring Main Unit, VCB & ACB.
6. Operation and Maintenance of Fire Alarm Panels, Cameras & Security automation system.
7. Maintenance of Earthing System of large, medium & small telecom facility, offices and equipment’s.
8. Operation and Maintenance of HVAC, PAC System, Compressors etc.
9. Monitoring performance of Large, Medium & Small Facility like
a) Daily monitoring of power, fuel & water and its equipment’s efficiency
b) Ensuring healthiness and correctness of Tools and Measuring Instrument by timely calibration and repair.
c) Daily monitoring of alarm in Everest, Temip & LSMR Platform.
10. Ensuring quality of Preventive Maintenance Activities carried out as per guidelines
a) Supervising PM activities as per schedule & check quality of job.
b) Monitoring post PM performance of utility equipment and alarm functioning.
11. Ensuring Corrective, Breakdown / Corrective Maintenance Activities carried out as per guidelines within stipulated MTTR.
12. Preparation and implementation of RCA findings (Root Cause Analysis) in field & SAP.
13. Plan, monitor and control, spares materials as per design norms and updation in SAP.
14. Plan, monitor & closer of preventive and breakdown maintenance in SAP
15. Compliance to Quality Management system procedure and guidelines
16. To coordinate with various OEM Vendors for preventive and break down Maintenance
17. Responsible for Statutory Compliance of Equipment’s & Facility with coordination with external, internal agency and Statutory Body.
18. To provide leadership and Training to outsourced infrastructure maintenance team and monitor competency regularly as per company procedure.
19. Implementing Energy optimization initiative in Large and Medium Facility.
20. To ensure Zero accident by safe work practices.
21. Audit Reconciliation
a. Coordination with SME & Core team for all audits internal / external
b. Timely publish of MIS to state & NHQ
22. Safety - Statutory Quality Compliance
Operations & Maintenance of 11 KV/11KV/415 V Distribution Systems, Transformers, Switch Gears & Substation.
Operations & Maintenance of:
• D.G Set, PMCC, MCC, MLDB, ACDB
• Packing Lines & Metal Detector.
• Fork Lifts, UPS, Battery Charger
• Lifts, Blower, Conveyor, Motors etc.
• Boiler Control Panel
• Chilling Units & Cooling Towers
• Fire Hydrant system, Lighting Transformer
• Compressor, APFC, Drives, DOL, Soft Starter
Well versed with Total Productive Maintenance Pillar in the organization.
Operations & Maintenance of ETP.
Coordination with Electricity board for Inspection & Statutory requirements.
Internal audits and planned inspection.
Monitoring EPR and implementation of improvement programs for Environment performance improvement
Hands on knowledge of conducting Risk Analysis (Task Hazard Analysis, Location Risk Analysis).
Accident Incident Investigation.
Driving employee to implement DuPont Safety model.
Conducted various safety campaigns like Safety Suggestion Week and Road Safety Week, on regular periods for better engagements.
Identified the critical parts and prepared the inspection schedule and implemented the same.
Provided training to the employees on risk evaluation and made inventory of all tasks identifying the risks (using appropriate tools like CTI & THA), suggested remedial measures and put the same in place.
Training related to Safety System.
Key Deliverables:
- Operations & Maintenance of 110 KV/11KV/415 V Power & Distribution System.
- Conducted Operations & Maintenance of:
• 30 MW LSHS based CPP (Wartsila Make-Diesel Generator)
• Power & Distribution Transformers.
• Membrane (Rectifiers-33 KA &16.5 KA).
• 310 KVA Alternators.
• UPS & AMF Panel.
• D.C Battery & Battery charger.
• E.G Boiler & Auxiliary Equipment.
• Vapour Observation Chiller System.
• Capacitors & APFC.
• PMCC & MCC.
• Compressors & Blowers.
• H.T & L.T Motors.
Power Transmission Department - Electrical Utility
- AC Drives & Soft Starters.
- Troubleshooting of DOL, ATS & Star - Delta Starters.
- Prepared the cable schedule, cable tag and cable laying from PCC to MCC and to field.
- Familiar with SAP System.
- Co-ordinated with shift electrical engineer to maintain the Power Factor of the Plant.
- Familiar with Energy Management Concept.
- Transmission, Distribution, Protection, transmission Cable, relays, power utility, 400/132kv, power dispatch, protection relays, asset management, scada, power, electricity, utility.
Key Achievements:
- Effectively played a role in the erection of Line In - Line Out Substation with Tamil Nadu electricity board there by enhancing maximum sale of power to the grid.
- Increase the Power Factor of the system from 0.95 to 0.99 for better efficiency of the power system and getting Power Factor incentive from the government.
- Study the disturbance in the grid and adjusting the Vector Surge Relay in accordance with grid supply for proper isolation of Grid with Captive Power Plant there by avoiding the Blackout of the Plant.
- Effectively reduced the blackouts of the plant by introducing new control wiring in exciting Wartsila make D.G set there by reducing the downtime for the electrical department & improve the reliability of the Power system
Key Deliverables:
- Operations & Maintenance of 110 KV/22KV/11 KV/3.3 KV/415 V Power & Distribution System.
- ESP & Auxiliary Equipment related with Boiler.
- Conducted Operations & Maintenance of:
• Lime Kiln (200 TPD) and Auxiliary Equipments.
• Evaporator & Re-caustizer Plant.
• U.P.S & ACDB.
• Maintenance of PMCC, MCC & MLDB.
• Recovery Boiler
• Soot Blowers & Limit switches.
• H.T & L.T Motors.
• A.C Drives.
• Motorized Valves, Compressor, Blower, Elevator, Conveyor, etc.
• Cooling Towers & WTP Equipments.
- Well versed with ISO Concept.
Key Achievements:
- Represented as a Project member in Mill Development Project & have a vast experience in commissioning & erection of Recovery Boiler, Lime Kiln, and Re-caustizer & Evaporator Plant.
- Play a lead role for implanting TPM culture in the electrical Department.
Key Deliverables:
- Operations & Maintenance of 66 KV/11KV/415 V Power & Distribution System.
- Power, Distribution & Furnace Transformer with OLTC & OFF-Load.
- 1875 POT & Tilt Furnace.
- Cranes, Hoists, Jaw & Roll Crushers, etc.
- Conducted maintenance of:
• PMCC, MCC & MLDB.
• L.T Motors.
• High & Low Intensity Magnets.
• Elevator, Conveyors, Scalper, Grader, Blower, Dust Collector, etc.
- Prepared Energy Management using SCADA.
- Undertook the preparation and preventive maintenance for Electrical Equipment.
- Well versed with ISO & TQM Concept.
This job is been associated with exposure to 66 kV substation, OCB, VCB, CT, PT and Tap changers, electrical arc furnaces, Cranes, Hoists, Jaw crushers, Roll, Cone crushers, Elevators, Conveyers, Compressors, blowers, Pumps, Dust Collectors and preventive maintenance etc.
Operation and Maintenance of Microprocessor based Automatic Batching System and Weight & Energy based RM feeding system for POT furnace. Energy management is very much important for the company as it consumes 100 MWH average a day. Preparation of Charts and Drawings as per the requirements of the Maintenance Department. Also Familiar with ISO Certification Procedures, TQM concepts and Energy Management concepts.
Key Achievements:
Part of the team for commissioning of SCDA system.