Nitin Kulkarni, Freelance Consultant BE Mech, DiM, PMI-RMP, CMRP, FSP

Nitin Kulkarni

Freelance Consultant BE Mech, DiM, PMI-RMP, CMRP, FSP

Self Employed

Location
India - Pune
Education
Bachelor's degree, PG Diploma in Management
Experience
33 years, 6 Months

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Work Experience

Total years of experience :33 years, 6 Months

Freelance Consultant BE Mech, DiM, PMI-RMP, CMRP, FSP at Self Employed
  • India - Pune
  • My current job since April 2024

Freelance Consultant - Risk and Reliability

BE Mech, DiM, PMI-RMP, CMRP, FSP,

Past Sr Incident Investigator (BAPCO-HSE)

Sr. Incident Investigator at Bahrain Petroleum Company
  • Bahrain
  • August 2007 to December 2022

• Bapco Refinery, Bahrain - Sr Incident Investigator, Investigation & Risk Management (Aug ‘07- Dec ‘22)
• Conducted >70 investigations related with Equipment / Business process failures, PSM and HSSE at Bapco
• Reliability improvement initiatives through ARTs & OESGs, Lost-Profit Analysis, RCM, Solomon metrics
• Crisis and Emergency Response planning team member (Situation Leader)
• 33+ years of experience collectively in O&M, EPC, Power, Oil & Gas sector, APM etc.
• SME in IT upgrade projects with Meridium 3.2.2-3.6 (CMMS / EAM), MetricStream, Oracle based ERP System.

DGM projects - PGBU (EPCM HFO / Gas based CPPs) at Cummins
  • India - Pune
  • September 2002 to August 2007

• Project Management - scope, time, quality & cost management of DG/Gas/HFO based EPC, BOO Cogen & Captive Projects. Completed 15 cogen & captive projects.
• Procurement, vendor development, project tracking - planning, schedules, resources & cash-flows
• Trainer for training programs on Project Management for GOEM teams
• Leadership in Accelerated Cost Efficiency program
• Process Owner for Oracle based ERP system transition program
• Developed Business Plan for emerging gas market in power generation
• Initiated & established EPC Project & Contract management practices in the company, developed new vendors & streamlined procurement activities.
• Member of Sarbanes Oxley Compliance team (applicable to US listed MNCs)
• Functional leader for Oracle 11i ERP implementation - Project Costing & Billing Module

Technical Competence, Capabilities & Exposure: 18 years working experience in,
• Power Generation - 415 thro’ 11kV based on Gas, Diesel & HFO reciprocatory engines
• HE, cooling towers, finned fan coolers / radiators, HRUs / steam generators, VAM Compressors, pressure vessels, piping, cabling, heat tracing, dampers, tankages, centrifuges, pumps, evaporative ventilation systems, ….etc.
• Working knowledge of LT & HT electrical equipment, control systems & instrumentation - breakers, contactors, relays, bus ducts, cables, trays / trunking systems, NGR, UPS & Battery charge systems, …etc.
• General awareness of civil estimation, contract structures, modalities etc.
• Commercial - Working knowledge of Indian taxation, banking & finance, legal framework, contracting, estimation, logistics, labor & industrial laws …etc.

Achievements in Cummins:
• Doubly promoted within span of 3 years
• Chairman’s Recognition Awards
• Represented Cummins in CII program
• Developed Costing & Project tracking models in MS Excel that would reduce bidding time from 3 days to

Asst Manager Mktg & Bus Develeopment - CPP and Nuclear Projects at L&T
  • India - Mumbai
  • October 1996 to August 2002

Job Responsibilities: (1999-2002) Asst. Manager - Marketing
• Marketing supply & services contracts for Nuclear projects of NPCIL, IGCAR etc.
• Pricing, Cost Estimation, Business plans, Budgeting, Presentations, Competitive Analysis, Pre-Qualification, tendering etc.
• Conceptualised & Launched GTG based “CHP Plants”- Explored more than 15 options / schemes & sizes.
• Carried out Product & Vendor Development for Gas Turbines, Waste Heat Recovery Boilers, Mobile Power units & other auxiliaries like centrifuges, compressors, fuel handling units etc.

Previous Job Responsibilities: (1999-00) Sr. Sales Executive
• Techno-commercial Feasibility Study for financing - assisted finance team in developing financing options for 40 MW power plant
• Developed agreements (MoUs) with global players like P&W, GE, Kawasaki, Solar, Roll Royce, Caterpillar, Wartsila, MAN B&W, Mitsubishi etc.
Oct 1996 - Jun 1999 Larsen & Toubro Limited, Pune

Job Responsibilities: Sales Executive
• Marketed Fincantieri, Mitsubishi & Rolls Royce make Heavy Fuel & Gas engines (3 to 15 MW size each) for captive power plants
As an appreciation of my capabilities, I have been promoted twice during my service in L&T.

Sr Engr Production at Modi Mirrlees
  • India
  • May 1993 to September 1996

Job Responsibilities: Senior Engineer
• Installation & Commissioning - Executed 40 MW & 13 MW captive power plants with key responsibility, Supervision of operation & maintenance
• Assembly & Testing of Mirrlees Blackstone HFO DG sets (>6MW)
I was promoted to Sr. Engineer after 2 years of service

Asst Engineer at Wartsila
  • India
  • August 1989 to May 1993

Aug 1989 - Apr 1993 Wartsila Diesel India Limited, Khopoli
Job Responsibilities: Assistant Engineer
• Assembly and testing of Wartsila make heavy fuel based DG sets in > 4000 kW range
• Customer support, liaison with customer & after sales service

1988-89 Kirloskar Oil Engines Ltd, Pune
• Apprenticeship during graduation

Education

Bachelor's degree, PG Diploma in Management
  • at IGNOU
  • August 1997

Management

Bachelor's degree, Mechanical Engineering
  • at Pune University
  • May 1989

Mechanical Engg

Specialties & Skills

Meridium
Functional Safety Professional
Risk Management
Meridium, EAMS, Asset Integrity (ISO14224, 55000), PSE API 754
Functional Safety Professional, SIL studies
PMI-RMP Risk Management Professional
Root Cause Analysis

Languages

English
Expert
Hindi
Native Speaker
Marathi
Native Speaker
Arabic
Beginner
German
Beginner

Memberships

Project Management Associates, India
  • member
  • January 2005
Project Management Institute (PMI)
  • PMI Risk Management Professional
  • August 2012

Training and Certifications

CMRP (Certified Maintenance & Reliability Professional) (Certificate)
Date Attended:
November 2019
Valid Until:
November 2022
PMI Risk Management Professional (Certificate)
Date Attended:
June 2013
Valid Until:
June 2022
Functional Safety Profesional (Certificate)
Date Attended:
October 2012

Hobbies

  • Audio mixing, Indian Classical Music, Harmonium, Tabla