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Omer Mustafa Abdalla, Sr. Production Optimization & Planning Engineer

Omer Mustafa Abdalla

Sr. Production Optimization & Planning Engineer·Khair Inorganic Chemical Industries Company – SipChem affiliates

Saudi Arabia

Bachelor's degree, Chemical Engineer

Work experience

Total years of experience: 12 years, 11 months

Sr. Production Optimization & Planning Engineer

June 2023 - Present

Khair Inorganic Chemical Industries Company – SipChem affiliates

Ras Al Khair, Saudi Arabia

June 2023 - Present

Developed and implemented detailed commissioning and startup
and site integration with 3 plants.
Overall responsible for plant operations and performance of Utility
operation /Boilers / Deaerators and thermal treatment unit.
Optimizing plant operation to streamline production and maximize
efficiency.
Experience in developing MOC documentation to support process
modification and improvement in plant operation.
Diagnosed and resolved Equipment malfunctions, minimizing
production downtime and maintaining production goals.
Created a system for tracking production data that improved visibility
into production KPIs.
Developed and maintained production databases to ensure accurate
tracking and reporting of production data.
Developed a new production process that increased production
efficiency.
Maintained production records, including production reports and logs.

Company industry:
Chemicals Manufacture
Job role:
Chemical Engineering

Operation Process Engineer

November 2021 - June 2023

ADDAR Chemicals Company (Specialized Chemical Solvents) – Chemanol affiliate

Jubail, Saudi Arabia

November 2021 - June 2023

Developed a drastic measure to increase the production capacity of
Hydrogen Plant from 40% up to 70% within 6 months period.
Conducted root cause analysis (RCA) to identify and resolve process
issues, resulting in improved process efficiency and cost saving.
Improve the Process KPI to have more reliable and efficient
monitoring of Plant Performance and Production Planning.

Company industry:
Petrochemicals & Refined Petroleum Products Manufacture
Job role:
Chemical Engineering

Operation Process and Shift Engineer

December 2015 - October 2021

Abdullah Hashim Industrial Gases & Equipment Co. Ltd.,

Jubail, Saudi Arabia

December 2015 - October 2021

Hydrogen Plant (Steam Methane Reformer and CO2 Recovery), Air
Separation Unit.
Integrate production operation or process to all shift and support
operators for startup and shutdown plant to meet company
objectives and production targets.
Monitors and controls all process parameters conditions such as
flow rates, pressures, temperatures, levels etc. through displays
trends to achieve normal operation.
Carry out root cause analysis of quality non-conformance and
implement corrective actions.
Perform plant adjustments when necessary and report any
serious faults to the plant Manager with an appropriate solution,
implement immediately the approved actions procedures and
standard emergency responses.
Take immediate corrective actions to limit risk of personnel plant,
equipment and production during emergency.
Manage the management of change (MOC) process within the
operation Department before submitted to Engineering for approval
and implementation.
Prepare plant Standard operational procedure (SOPs) for startup
and shutdown, prepare (SOPs) For change out the catalyst such as
(desulfurization Catalyst, Reformer tube catalyst, HT-CO Convertor
Catalyst, PSA Catalyst).
Prepare Checklist for Hydrogen Plant SU, SD, Compressor and Tube
Trailer Filling.
Identify and investigate the faults and inform the concerned
department for remedies action.
Adhere to Companys HSE policy, standards and approved operating
procedures while performing the duties.
Establish, track and maintain process metric and data sheet such as
overall equipment effectiveness (OEE), cycle time and yield to identify
and understand losses and develop and implement improvement
plans.
Ensuring processes comply with safety and quality

Company industry:
Oil & Gas
Job role:
Oil and Gas

ASU Operation Engineer

June 2013 - October 2015

Sudanese Liquid Air Company (Dal Group),

Khartoum, Sudan

June 2013 - October 2015

Carry out proper inspection to the pant before startup such as
checking valves, electrical panel and unit operation.
Organize efficient startup and shutdown procedures as DCS driver
accordingly.
Control and monitor daily production activities to reach the target and
ensure all activities are aligned with our system.
Communicate with corresponding departments QC, QC to ensure
smooth production process.
Implement and execute safety programs.
Implement preventive corrective maintenance and repair jobs as
directed by my manager.
Operates as part of the production team to ensure meeting the set
production target.
Collaborates with other engineers to resolve ASU Issues.

Company industry:
Oil & Gas
Job role:
Oil and Gas

Education

University of Science and technology

June 2013

June 2013

Bachelor's degree, Chemical Engineer

Sudan

Skills

MANUFACTURING OPERATIONS
Intermediate
MANUFACTURING OPERATIONS
Intermediate
TEXT PROCESSING
Intermediate
TEXT PROCESSING
Intermediate
OPERATIONS
Intermediate
OPERATIONS
Intermediate
DISTILLATION
Intermediate
DISTILLATION
Intermediate
COMPUTER LITERACY
Intermediate
COMPUTER LITERACY
Intermediate
COMMISSIONING
Intermediate
COMMISSIONING
Intermediate
SYSTEMS INTEGRATION
Intermediate
SYSTEMS INTEGRATION
Intermediate
THERMAL ENGINEERING
Intermediate
THERMAL ENGINEERING
Intermediate
ROOT CAUSE ANALYSIS
Intermediate
ROOT CAUSE ANALYSIS
Intermediate
COST CONTROL
Intermediate
COST CONTROL
Intermediate