Senior Engineer
Roots industries India Pvt Ltd
Total years of experience :12 years, 1 Months
APQP documentation preparation and handling for New product associate with customer requirements • PPAP documentation handling for supplier development and sampling inspection approval. • Handling Raw material inward clearance, machined parts and cots monitoring performance in SAP. • Handling incoming inspection and final inspection of various suppliers and assembly testing. • Preparing the Zeiss CMM Programing In CAD based offline and online programming also validation. • Liaise with customer complaint or any internal non-conformance, lead in problem solving & documentation & internal communication • Perform new supplier assessment audit during the new product development and also conducting the training program for various quality aspects. • Implement and improve the quality control from incoming inspection to outgoing inspection. • Perform ISO 13485 audit & customer audit Philips Health care, GE Medical and Circor Medical • Conduct Poke yoke audits, layout inspection reports and machine capability study for NPD.
Handling monthly calibration plan release and monitoring calibration performance in SAP. • Creating new gauges and instruments task list and maintenance plan in SAP. • Handing In-House gauges calibration and Coordinate with NABL calibration agency for instruments calibration. • Handling out of calibration note for the scrap gauges and spare gauges planning. • Preparing purchase requisitions in SAP for new gauges and instruments procurement. • Managing gauges inventory for running parts and planning spare gauges for existing running parts capacity basis. • Gauges planning for new product development parts & conducting MSA study for the special gauges and instruments. • Gauges and instruments suppliers handling and new source identification. • Maintain calibration manual and Preparing the SOP for the various gauge’s calibration with reference to international standards requirements. • Handled CMM Programming for NPD parts, Existing parts and Conducting Gear Testing in CMM (CarlZeiss_Gear Pro) and Gear Roll tester. • Performing the layout inspection and joint inspection with customers for New Product development parts. • Performing customer complaint analysis on defective parts analysis and planning the gauges and multi gauges planning for final inspection and production area. • Performing cost saving projects and localization of the spares and material changes. • Performing IATF 16949 & customer audit MSIL, Valeo, Sona Comstar, Danfoss, Eaton
• APQP documentation Moderator and coordinator and handling for existing product as well as new products.
• PPAP documentation handling for supplier development and coordinating with sampling inspection approval.
• Conduct supplier audits to drive process standardization, waste elimination, and continuous improvement.
• Handling of Final Inspection, Machine Capability Analysis (Cm, Cmk), Process Capability Analysis (Cp, CpK), Dock audit, Product audit, and SPC Station implementation.
• Preparation and handling of PFD FMEA (Team lead) and Control plan.
• Performing In-house New Parts Development Inspection and VSM implementation.
• Monitor, communicate and improve key supply chain KPI’s, including Supplier OTD (Past due), rejection data.
• Facilitate root cause analysis and corrective actions of supplier quality issues.
• Sampling inspection time inspection plan creation and Gauge Capability Studies.
• Handling customer complaints and performing in corrective action for products.
• Strategically lead supplier performance improvement projects to increase the supplier capability of consistently meeting company requirements. Projects may include: process analysis, value stream mapping, process capability and throughput analysis, 5S and Kaizen events.
• Review supplier manufacturing processes, collaborate with suppliers on process improvement and value enhancement opportunities.
• SPC Station Implementation in Supplier place for CTQ (Critical to quality).
• Performed in Continual Improvement project for achieving On time deliver performance of supplier.
APQP documentation preparation and handling for existing product as well as new products.
•PPAP documentation handling for supplier development and sampling inspection approval.
•Contact Supplier assessment audit for new supplier and Sampling inspection and approval process.
•Developing the supplier in Final Inspection, Machine Capability Analysis (Cm, Cmk), Process Capability Analysis (Cp, CpK), Dock audit, Product audit, and SPC Station implementation.
•Preparation and handling of PFD FMEA (Team lead) and Control plan.
•Performing Supplier Development Parts VSM implementation.
•Resolved quality issues of capability, tolerance, and materials related issues.
•Consolidated test data to support PPAP development specifications; investigations of product inconsistencies, and qualification of changes in manufacturing process. PFMEA and Control Plans.
•Facilitate root cause analysis and corrective actions of supplier quality issues.
•Preparing reports by collecting, analyzing, summarizing data and making recommendations.
•Pallet Programming project in CMM and offline and online program creation.
•SPC Station Implementation in Supplier place for CTQ (Critical to quality).
•Performed in Continual Improvement project for sampling inspection time reduction.
•5s Improvement projects in quality area and shop floor.
•Team lead on Piston Rod machine shop rejection percentage reduction CI project
Standards Room In charge.
•Scheduling and handling of In-house and external Calibration.
•Cost saving activity for in-house and external calibration.
•Conducting and performing MSA studies for new instruments and gauges.
•Coordinating outside vendors to schedule calibration on site.
•Performing in gauge manufacturer development and design approval.
•Handling and performing audit for customer and internal audit.
•Performing in gauge and instrument procurement and vendor selection and finalization.
Diploma trainee - Standards room, Quality Assurance
Handling various calibration procedures.
•Creating new CMM Program and handling Surfcom, Contour and VMM.
•Performing in MSA studies for new instruments and gauges.
•Coordinating outside vendors to schedule calibration on site.
Diploma trainee - In process quality, Quality Control
Diploma in Mechanical Engineering
