Manjunatha D, Manager

Manjunatha D

Manager

ABB India LTD

Location
India - Bengaluru
Education
Bachelor's degree, Quality Assurance
Experience
30 years, 6 Months

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Work Experience

Total years of experience :30 years, 6 Months

Manager at ABB India LTD
  • India
  • My current job since October 2006

- QA
Plant Automation, Power T&D
and Substation Automation.


Manager at ABB India Ltd
  • India
  • My current job since October 2006

Quality, Project Quality & QMS & OPEX

A global specialist in Power Technology, Process Plant Automation, Power T&D and Substation Automation.
Major Customers includes: PGCIL, NPCIL, NTPC & all govt. power generation sector.

Work profile:

•Project Management & Operations:

1. Project Costing 2. Budget Analysis & Forecast 3.Project Planning 4. Implementation & Control 5. Risk & Opportunity Assessment 6.Project Closing.

•OPEX data (Operational Excellence) and OPQ (opportunity from perfecting Quality)

•CCRP (Customer Care Response Process)

•Management Representative for ISO 9001:2015

•Certified Internal Auditor for ISO 9001:2015 (Certified by TUV INDIA)

•MR activities


RESPONSIBILITY

•Leading the team of Vendor Quality

•Implementing & Maintaining ISO 9001: 2015

•Assisting Customer during Final Acceptance test (FAT) along with Project Manager

•Adoption of a process approach when developing, implementing and improving the
Effectiveness of a QMS,

•Planning & execution of internal quality audits. Review of the results of audits,

•Liaison with external agencies for QMS.

•Arrange & carry out Management Review Meeting

•Co ordination with all functions for the effective implementation of QMS

•Initiative in Failure analysis and root cause analysis and support business to reduce failures

•Internal Auditing, Verification of quality records and follow up of corrective actions, at various projects Sites

Coimbatore Engineer at ALSTOM Projects India Ltd
  • India
  • July 1999 to September 2006
Engineer – Quality at ALSTOM Projects India Ltd
  • India
  • July 1999 to September 2006

A global specialist in Power, Energy and Transportation Infrastructure.


Work profile:

•Played a key role in bringing down the acceptance with deviation of semifinished electronic assembly to zero i.e. 100% in the final inspection. (For the first time).

•Identified areas of improvement in the quality by using quality tools which resulted in an increase in yield from 86% to 95%.

•Undertook several Product Development initiatives of In-house Development of test jigs and simulators for product testing and thereby reducing inspection time by 50%.

•Played a key role in Installation & Commissioning of Train Detection System (SDTC) for Delhi Metro Rail Corporation (DMRC) R1 section and opened to traffic on 24th December 2002, a time before the schedule.

•Played a significant role in obtaining Type Approvals for electronic signaling products used in Railway signaling, like Axle Counting System and Train Detection Systems from RDSO - LUCKNOW within short span of four months- possible delays would have caused the stoppage of whole production activity.

•Coordination with Test / Approval agencies like ETDC / CPRI / CQAL for product validation tests.

• As a quality maintenance engineer providing quality service by tracking down the problem within 24 hours and resolve it

Hosur Engineer at Railway Products India Limited
  • November 1993 to June 1999

Railway Products Division

•.Aug’92 - Oct’93 Circutron Limited - Mysore Production - Assistant
Mfg. Monochrome & Color Monitors


•.June’88 - July’92 Ralectronics Limited - Bangalore Junior Engineer.
Mfg. Monochrome & Color Television

AREAS OF EXPERTISE AND EXPOSURE

Project Management
•Experienced Project Manager with a demonstrated history of working in the electrical and electronic manufacturing industry. Skilled in Requirements Analysis Procurement, Engineering, Project Engineering, and Supply Chain Management. Strong program and project management professional.


Quality Assurance/Quality Control
•Conducting suitable analysis for rejections & suggest improvements in the production process & materials used for reducing the rejection rate.
•Implementing Quality Management System for enhancing process efficiency & inturn the product quality.
•Taking adequate measures to comply with industrial quality and safety standards.
•Carrying out quality checks on various incoming materials to ensure adherence to the firm’s specifications.


Supplier Quality Management
•Steering strategic sourcing through identification of cost effective vendors for procurement with an aim of improved Quality and Reliability at reduced cost
•Identifying / qualifying capable vendors for procurements of various components / electronic assemblies keeping in consideration the critical parameters and technical aspects.
•Extensively inter facing with suppliers like, PCB, transformer manufactures etc. to ensure for timely delivery of materials of requisite quality.


Testing and Inspection
•Conducting tests and inspections to ensure operational effectiveness of equipment.
•Setting up test equipment’s & instruments, test jigs and simulators for in-house test and preparing testing procedure / test instructions.
•Identifying areas of non-conformance and deviations, to undertake relevant modifications. Organizing and interacting with test agency for routine product inspection and type tests in RDSO - LUCKNOW.


Installation and Commissioning
•Knowledge in preparing requisite documentation and resolve queries on site.
•Conducting precommissioning simulation tests at site.
•Training customers on functionality to ensure smooth commissioning of products/ systems.


Team management
•To delegate work load and monitor time management.
•Guide & develop manpower in order to promote association, motivation, and moral for higher productivity.


The Company

Assistant Engineer at Railway Products India Limited
  • November 1993 to June 1999

Railway Products Division

Education

Bachelor's degree, Quality Assurance
  • at National Institute of Labour Education Managemen
  • January 1998

in

Diploma, Electronics and Communication Engineering
  • at Andhra University
  • April 1987

courses: Behavior Based Safety in industry- certificate by National safety Council Six Sigma Green Belt Training

Diploma, Electronics & Communication Engineering
  • at Andhra University
  • January 1987

First Class

High school or equivalent, Industrial Engineering
  • at CII Institute of QualityIndian Institute of Industrial Engineering

Internal Auditors Training Program conducted by TUV – India in Bangalore ESD Basic Awareness program conducted by CIR – Q – TECH Bangalore

Specialties & Skills

Process Flow
MS Project
Vendor development
ASSETS RECOVERY
AUTOMATION
CALIBRATION
DELIVERY
DEVELOPMENT
ENGINEERING
QUALITY
QUALITY CONTROL

Languages

English
Expert