Ayman Ghonim, Senior Operations manager

Ayman Ghonim

Senior Operations manager

Savola Foods

Location
Egypt
Education
Bachelor's degree, Chemistry
Experience
17 years, 3 Months

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Work Experience

Total years of experience :17 years, 3 Months

Senior Operations manager at Savola Foods
  • Egypt - Cairo
  • My current job since March 2023

Leading the operations inside both organisation units in both countries for achieving the company vision by:
- Develop plans that help operations run smoothly.
- Oversee work schedules to ensure coverage.
- Manage production, maintenance, and R&D to achieve our related targets.
- Create and manage budgets.
- Collect and review data to reduce inefficiencies and waste.
- Analyze data and create reports to present to executives regarding processes.
- Evaluate employees and give suggestions for improvement.
- Perform routine safety checks on equipment, the first phase of the project.
- Implementation of the agreed plan and following up the CPS of the new projects.

Plant Operations Manager at Haboba Family for food industry
  • Egypt - Cairo
  • December 2021 to March 2023

- Develop plans that help operations run smoothly.
- Oversee work schedules to ensure coverage.
- Manage production, fleet, warehouse stocks, quality, maintenance, development, and safety teams to achieve our targets.
- Create and manage budgets.
- Collect and review data to reduce inefficiencies and waste.
- Analyze data and create reports to present to executives regarding processes.
- Evaluate employees and give suggestions for improvement.
- Perform routine safety checks on equipment.

Quality and Excellence manager at Cairo 3 A group
  • Egypt - Menoufia
  • January 2020 to November 2021

- Responsible for Quality control:
- Responsible for Quality Assurance and food safety management systems:
- Responsible for operation development and continuous improvement:
- Leading of Ghee External co-packing project:

Production Manager at Egyptian Belgium Food Company
  • Egypt - Cairo
  • September 2018 to January 2020

- Responsible for achieving the production plan.
- Responsible for maintaining all production lines' efficiencies with low material losses and high productivity.
- Responsible for maintaining product quality standards in all production line sections.
- Responsible for maintaining all production lines' efficiencies with low material losses and high productivity.
- Responsible for maintaining product quality standards in all production line sections.
- Responsible for monitoring the factory performance via the daily, weekly and monthly strategic KPIs (GY, OEE, MUV, headcount, waste %, …….).
- Responsible for leading cost-saving and waste-reduction projects on all production lines.
- Responsible for establishing the complete capability & KPI system for all factory sections.
- Responsible for controlling the production module of ERP - Microsoft AX system.

Production & Manufacturing Excellence Manager at Al Wefag food trading and manufacturing and CO.
  • Saudi Arabia - Jeddah
  • August 2014 to August 2018

- Responsible for achieving the production plan.
- Responsible for maintaining all production lines' efficiencies with low material losses and high productivity.
- Responsible for maintaining product quality standards in all production line sections.
- Training the newcomers on the production and quality standards and training the supervisors on using the Oracle system.
- Responsible for all product transactions on -OPM system.
- Responsible for packaging development and any related trials on the packing and/or packaging machines.
- Responsible for all cost reduction projects through: -
- Minimizing the material losses.
- Maximizing labor productivity.
- Reorganization of workflow.
- Responsible for the weekly, monthly, quarterly, and annual performance reports for the factory through the assigned KPIs for every production section.
- Responsible for the master improvement project plan implementation.
- Responsible for the factory’s master database on -OPM (ORACLE PROCESS MANUFACTURING) application.
- Responsible for the process engineering system-wise -OPM- it is made by a set of sequenced steps such as (Creating the Items, Creating Routings, and their activities, creating the formulas of products and operations) and then connecting all of them.
- Responsible for creating and Identification of all processes' resource parameters.
- Responsible for leading the Inner ORACLE SCHOOL inside the company for training the concerned employees on using the application.

Senior Production supervisor at Bel group (La Vach Qui Rit)
  • Egypt - Cairo
  • January 2011 to June 2014

- Responsible for achieving the production plan through the available resources (raw materials, Manpower, machinery, etc.).
- Responsible for maintenance of product quality standards on all production line sections.
- Responsible for following up the KPIs of manufacturing processes of processed cheese from receiving raw materials inside the factory premises preparation, cooking, sterilization automation processes in the UHT, packing and packaging processes.
- Safety area manager for the Sterilization areas in the factories.
- Responsible for Raw Materials waste reduction projects.
- Responsible for leading the KAIZEN steering committee.

Quality control supervisor -chemist at Bel group (La Vach Qui Ri)
  • Egypt - Cairo
  • February 2007 to January 2011

• Responsible for Microbiology unit (resp. for inspection of all imported raw materials, finished products, microbial analysis of water, environmental and Hygiene following up during all production process stages).
• Responsible for chemistry lab unit (resp. for chemical inspection of raw materials, finished product, and water analyses in the factory water purifying unit).
• Safety area manager of all quality Labs (responsible for maintaining Zero accidents and handling all related actions).
• Testing and verifications of packaging materials.
• Doing the periodical internal audit as a main auditor on different departments according to the established schedule of QA.

Education

Bachelor's degree, Chemistry
  • at Ain Shams University
  • May 2006

Specified in Biochemistry

Specialties & Skills

Manufacturing Excellence
Quality
Production Management
Manufacturing Operations Management
Food Manufacturing
management

Languages

Arabic
Native Speaker
English
Expert

Training and Certifications

High Field Level 4, UK award in food safety management (Training)
Training Institute:
TUV Nord
Date Attended:
March 2021
Duration:
60 hours
ISO 14001:2015 internal auditing certificate (Training)
Training Institute:
TUV Nord
Date Attended:
May 2021
Duration:
30 hours
ISO 45001:2018 internal auditing certificate (Training)
Training Institute:
TUV Nord
Date Attended:
May 2021
Duration:
30 hours
FSSC 22000 V5 Lead auditor certificate. (Training)
Training Institute:
TUV Nord
Date Attended:
October 2020
Duration:
60 hours
Finance for non-financial Managers (Training)
Training Institute:
American Chamber
Date Attended:
February 2021
Duration:
30 hours
Kaizen Team leader (Training)
Training Institute:
Kaizen institute
Date Attended:
February 2020
Duration:
120 hours
FSSC22000:2005 (Training)
Training Institute:
BSI
Date Attended:
July 2011
Duration:
45 hours
Production planning, scheduling & follow-up tools (Training)
Training Institute:
GTSC institute
Date Attended:
May 2011
Duration:
30 hours
ISO 9001:2015 and internal audit (Training)
Training Institute:
TUV Nord
Date Attended:
March 2021
Duration:
30 hours
ISO 9001:2008 and internal audit (Training)
Training Institute:
SGS
Date Attended:
May 2008
Duration:
30 hours
SPC (statistical Process control) (Training)
Training Institute:
Symbios institute
Date Attended:
January 2010
Duration:
120 hours
Effective Time management (Training)
Training Institute:
IMI Institute
Date Attended:
January 2008
Duration:
30 hours
CPM (certified professional manager) - Eslasca business school (Certificate)
Date Attended:
September 2012
Total Quality Managment - American University in Cairo (Certificate)
Date Attended:
March 2010