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Omar Madkhali, Maintenance Superintendent

Omar Madkhali

Maintenance Superintendent·Tasnee (ATTM)

Saudi Arabia

Bachelor's degree, Mechanical Engineering

Work experience

Total years of experience: 10 years, 2 months

Maintenance Superintendent

January 2020 - January 2023

Tasnee (ATTM)

Yanbu, Saudi Arabia

January 2020 - January 2023

-Supervised facilities and maintenance teams and ensured service levels, maintenance schedules, and quality standards were met cost-effectively.

- Implemented cost-saving initiatives such as equipment condition monitoring, inventory control,
and maintenance best practices, resulting a remarkable decrease in maintenance costs.

- Developed and executed comprehensive maintenance plans for maintenance, operations and
management facilities, including preventive, predictive, and corrective maintenance activities,
resulting in a significant reduction in downtime and increased equipment and asset’s reliability.

- Introduced a computerized maintenance management system (CMMS)-(SAP) to streamline work
order management, track equipment performance, and optimize maintenance schedules.

- Oversaw equipment servicing, repair, and maintenance, meeting quality standards and schedules.

- Participated/Led various committees for root cause analysis (RCA) and reliability-centered
maintenance (RCM) investigations to identify and address recurring equipment failures, improving
overall reliability and reducing unplanned downtime.

- Prepared various and several Scope of work documents for many different service agreements.

- Efficiently managed manpower and ensured high-quality workmanship.

- Coordinated with other departments and maintenance engineers and supervisors.

- Maintained documentation and coordinated with other departments for material availability.

- Implemented critical spare parts selection and stock level strategies.

- Collaborated with cross-functional teams to schedule and prioritize maintenance tasks, ensured
minimal disruption to production and met operational targets.

- Ensured compliance with safety regulations, conducting regular safety inspections, and promoting
a safety-conscious culture, resulting in zero workplace accidents.

- Spearhead the procurement process for spare parts and maintenance materials, optimizing
inventory levels and minimized costs while ensuring timely availability.

- Fostered strong relationships with equipment suppliers and service providers and ensured timely
and cost-effective repairs and maintenance support.

- Collaborated with the engineering team to develop and implement equipment modification
projects to enhance performance, efficiency, and safety.

- Conducted regular training sessions on safety protocols, maintenance procedures, and equipment
troubleshooting, leading to a highly skilled and safety-conscious workforce.

- Prepared and managed the departmental budget, consistently meeting financial targets while
optimizing resource allocation.

- Acted as a liaison between maintenance and production departments, ensured effective
communication and coordination to meet production goals.

Company industry:
Industrial Production
Job role:
Management

Maintenance Planning Engineer

July 2020 - September 2020

Marafiq - Saur O&M Company

Yanbu, Saudi Arabia

July 2020 - September 2020

▪ Led the planning and scheduling of maintenance activities for various infrastructure components.
▪ Improved workforce productivity and quality, scheduling, and coordination of maintenance
resources.
▪ Trained and monitored the planning team to maximize crew utilization and minimize downtime
and maintenance costs.
▪ Developed maintenance strategies to enhance equipment reliability.
▪ Provided training and support for maintenance planners and operations staff.

Company industry:
Utilities
Job role:
Maintenance, Repair, and Technician

Mechanical Supervisor

January 2017 - June 2020

Marafiq - Saur O&M Company

Yanbu, Saudi Arabia

January 2017 - June 2020

Supervised the mechanical operations & maintenance activities of all equipment in Pump stations, Lift station, Treatment Plants, Fill stand and Tank Farm area, with the objective of increasing unit’s efficiency, reliability, availability, and maintainability.

▪ Preventive Maintenance: Supervised and followed-up implementation of preventive maintenance works of Pump stations, Lift station, Treatment Plants, fill stand and tank farm as per manufacturer’s recommendations, and ensured unit availability and maintainability.
▪ Corrective Maintenance: Supervised and followed-up implementation of the wastewater section units in the plant as per manufacturers’ recommendations and ensured unit availability and maintainability.
▪ Material Handling: Established and implemented guidelines for technical evaluations on material offers from vendors and ensured they meet original/required specifications. Ensured material availability for all types of outages, ensured reliability of plant operation using SAP software on daily basis to create new material codes, search for materials, updating status of work orders and notifications, releasing newly raised work orders and many other features related to daily maintenance and operations activities.
▪ MRS- on SAP: Improved equipment reliability by implementing Multi resource scheduling (MRS) to schedule and execute preventive and corrective maintenance.
▪ Staff Development: Contributed to the development of the staff worked under my supervision and ensured increasing their capabilities and encouragement to maximize their output.
▪ Reporting: Prepared and reviewed reports on major faults in the wastewater section, abnormalities, and major equipment history.
▪ Cost and budget Control: Achieved significant cost reductions and provided solutions for equipment breakdowns.
▪ Achieved more than 50% reduction in maintenance cost by maintaining a routine service program for all operating equipment at the treatment plants and pumping/lifting stations.
▪ Provided timely and lasting solution to equipment breakdown by conducting root cause analysis of mechanical and electrical failure as well as unexpected maintenance and operational problems.
▪ Achieved more than 60% reduction in maintenance cost for some planned/unplanned projects by utilizing our own teams (internal resources), such as total rehabilitation of a lifting stations (replacing pumps, valves discharge lines/elbows, etc..), alternative maintenance solutions of instrument air compressors, mixers, gearboxes, skimmers, etc.

Company industry:
Utilities
Job role:
Maintenance, Repair, and Technician

Operations Supervisor

May 2016 - December 2016

Marafiq - Saur O&M Company

Jubail, Saudi Arabia

May 2016 - December 2016

• Monitored and supervised numerous lifting and pumping stations.
• Maintained and improved equipment reliability.

Company industry:
Utilities
Job role:
Management

Pipefitter

September 2008 - September 2011

Yanbu National Petrochemical Company - Yansab

Yanbu, Saudi Arabia

September 2008 - September 2011

Worked as a maintenance technician during the start-up period at the fabrication workshop.
▪ Investigated equipment failures to diagnose faulty operation and made appropriate maintenance. ▪ Worked as a fabricator in the fabrication workshop

Company industry:
Petrochemicals & Refined Petroleum Products Manufacture
Job role:
Maintenance, Repair, and Technician

Co-op training Trainee

January 2008 - April 2008

Red Sea Company

Yanbu, Saudi Arabia

January 2008 - April 2008

- Worked in engineering department for two months.
- Worked with the QC team for two months.

Company industry:
Automotive Repair, Spare Parts, & Support Services
Job role:
Mechanical Engineering

Education

Northern Kentucky University

August 2014

August 2014

Bachelor's degree, Mechanical Engineering

United States

GPA (point): 3.14 out of 4

GPA (point): 3.14 out of 4

Bachelor of Science Degree in Mechanical Engineering Technology Northern Kentucky University, KY, USA

Skills

Planning and scheduling
Expert
Planning and scheduling
Expert
Lean Six Sigma
Expert
Lean Six Sigma
Expert
ISO
Expert
ISO
Expert
SAP
Expert
SAP
Expert
Asset Management
Expert
Asset Management
Expert
Initiative
Expert
Initiative
Expert
SAP system
Expert
SAP system
Expert
Installation, Calibration and Maintenance
Expert
Installation, Calibration and Maintenance
Expert
Teamwork
Expert
Teamwork
Expert
Microsoft Office Suite
Expert
Microsoft Office Suite
Expert
Lean Six Sigma Black belt
Expert
Lean Six Sigma Black belt
Expert
System Maintenance
Expert
System Maintenance
Expert
Maintenance Engineering
Expert
Maintenance Engineering
Expert
Maintenance Planning
Expert
Maintenance Planning
Expert
Operation
Expert
Operation
Expert
Mechanics
Expert
Mechanics
Expert
Maintenance Services
Expert
Maintenance Services
Expert
Pumps
Expert
Pumps
Expert
Maintenance Management
Expert
Maintenance Management
Expert
Problem Solving
Expert
Problem Solving
Expert
Preventive Maintenance
Expert
Preventive Maintenance
Expert
Materials
Expert
Materials
Expert

Social profiles

Languages

Arabic

Native Speaker

English

Expert

Memberships

ASME

Member

February 2013

SMRP

Member

September 2023

SMRP

Member

October 2023

Training and Certifications

Certifications
Certified Asset Management Assessor (CAMA)
Dec 2023
Certified Asset Management Assessor CAMA
Dec 2023
CMRP
Nov 2023
Lean Six Sigma Black belt
Jul 2013
ASME
Jan 2013

Training
Maintenance and Shutdown Planning
TASNEE

Hobbies and interests

Material Localization