Rahul Madan, Principal Process Engineer

Rahul Madan

Principal Process Engineer

Ranhill Worley

Location
India
Education
Master's degree, M
Experience
21 years, 11 Months

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Work Experience

Total years of experience :21 years, 11 Months

Principal Process Engineer at Ranhill Worley
  • Malaysia
  • My current job since August 2020

•Developing process engineering scope based on basic/FEED package to obtain firm bids from Contractors and Equipment Vendors.
•Developed good capabilities in thermal design of shell and tube heat exchanger using HTRI package
•Developed good capabilities in PSV inlet and outlet line sizing, flare header sizing and Flare KO Drum Sizing as per API standards
•Reviewing LSTK contractor’s document to comply with the project specification and as per client’s requirement.
•Reviewing and evaluating bidder offers, technical discussions/clarifications, negotiations and finalization of technical issues.
Reviewing the design / engineering documents prepared by Licensor / Consultant for consistency and safety.
•Supervising and coordinating engineering, construction, pre-commissioning activities with equipment vendors & construction contractors and support to commissioning/start-up to insure timely and effective project implementation.
•As process engineer worked on various Process Units like Crude Distillation Unit, Delayed Coker Unit, Propane dehydrogenation unit Unsaturated LPG treating unit, Saturated Gas Plant, Kerosene Hydrotreating Unit, Hydrogen generation unit, coke calcinations unit, carbon black unit, slurry oil hydrotreater unit, Distillate hydrocracking unit, Light Gas oil Hydrotreating Unit, Water Reuse (SWS), MDEA Regeneration, and Sulphur Recovery including Tail Gas Treating unit

Principal Process Engineer
  • Malaysia
  • May 2018 to August 2020

Ranhill Worley, Malaysia. Working on Shell Rosmari and Marjoram gas fields FEED development project. ( OGP1)
The RM produced fluids will be separated and processed onshore in a new multi-trains Onshore Gas Plant (OGP) constructed adjacent to the MLNG facility. Gas from RM will be sweetened in OGP process Train 1 (OGP-T1) and sent to MLNG with the Sulphur by-product sent to Bintulu port for export. Condensate will be partly stabilized and sent to the nearby Bintulu Condensate Stabilization (BSTAB) facility for processing.

The integrated facility will have a total capacity of 1.8 Bscfd and will be developed in two phases namely Phase 1 and Phase 2. The blended production stream from TL-8 will be routed to OGP train 1 (OGP-T1) which will have a capacity of 800MMscfd and be capable of processing up to 6.5% CO2 and a H2S content in the range 2500-7500 ppm. The OGP-T1 scope consists of inlet receiving facilities, compression, gas mercury
removal, gas sweetening to meet sales specification (Acid Gas Removal Unit (AGRU), Acid Gas Enrichment (AGEU), Sulphur Recovery Systems (SRU)), fiscal metering for gas and condensate, utilities system, pigging facilities, MEG storage and regeneration system and Outside Battery Limits (OSBL) scope (onshore pipelines and other infrastructures). Sulphur will be produced as by-product and it is envisaged that this will be processed within OGP and transported to the nearby Bintulu port for sale and export. Phase 1 will include pre-investment common facilities to accommodate future processing trains.

Worley, Malaysia scope is to prepare detailed FEED for EPC Bidding.


2) PETRONAS -Project Delivery & Technology

Staff Engineer
  • November 2014 to January 2017

PETRONAS PD&T. And seconded to MRCSB, PCD Melaka and GTS office as

Sr. Process Engineer at Jacobs International Holdings INC
  • India
  • January 2013 to October 2014

CBDC - Carbon Black Delayed Coker and other associated units, (Abu Dhabi Oil Refining Company-TAKREER.)

Sr. Process Engineer at POSCO Engineering Company
  • January 2012 to December 2012

PV Gas LPG terminal project
PetroVietnam Gas Joint Stock Corporation is installing a LPG Refrigerated Storage Facility (the Terminal) as part of an expansion to their existing Thi Vai LPG Treatment Terminal located in Tan Thanh District Ba Ria Vung Tau Province

Process Engineer at Jacobs Engineering India Private Limited
  • India
  • April 2006 to December 2011

A multinational EPC in the business of providing PMC and Detail Engineering services for Refinery / Petrochemical projects worldwide. As process Engineer involved in following major projects

Sr. Process Engineer at Jacobs International Holdings INC
  • India
  • February 2010 to December 2011

CDU and associated downstream units, Ruwais Refinery Expansion Project (Abu Dhabi Oil Refining Company-TAKREER.)

Design Engineer at Metallurgical Products (I) Pvt.Ltd
  • India
  • August 2005 to March 2006
Research Associate at UDCT Mumbai
  • August 2003 to August 2005
Shift Engineer at Metallurgical Products (I) Pvt.Ltd
  • India
  • August 2002 to August 2003

Training Undergone
•Training on HTRI.
•Training on HYSYS - Process Simulator Package.

Education

Master's degree, M
  • at Chem. EnggUDCT
  • January 2005

First Class from

Bachelor's degree, M
  • at TKIET
  • January 2002

.) with

Specialties & Skills

ENGINEERING
DELIVERY
CONTENT MANAGEMENT
DOWNSTREAM
MICROSOFT OFFICE
OIL PAINTING
PARLIAMENTARY COMMUNICATIONS DIRECTORATE
PROCESS ENGINEERING
PROCUREMENT