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Arumugam Sankaranarayanan, Regional Quality  Manager - MENA

Arumugam Sankaranarayanan

Regional Quality Manager - MENA·Henkel Home and Personal care Products

Saudi Arabia

Master's degree, Chemistry

Work experience

Total years of experience: 43 years, 8 months

Regional Quality Manager - MENA

April 2009 - Present

Henkel Home and Personal care Products

Riyadh, Saudi Arabia

April 2009 - Present

- Identifying, developing, implementing and managing Documented processes, procedures and system- PPS for Quality.
- ISO 9001/14001/50001/ BSOHSAS 18001 documentation, certification and maintenance
- Product quality mark certification ( SASO, ESMA ) and its maintenance
- Developing, implementing and maintaining Policy, objectives and programs
- Identifying, implementing, the Local legal and corporate requirement related to Quality and ensure the compliance.
- Liaise with local legal authorities, external certification bodies, suppliers, Contract manufacturers, external warehouses.
- Planning, scheduling, conducting and tracking management system HACCP, GMP and corporate quality Audits and ensure the implementation of Corrective and preventive actions -CAPA in line with Deming PDCA Cycle.
- Developing, implementing and managing the Best operating practices - BOP for quality and the Quality excellence programme
- Implementation of the Change management process throughout Supply chain.
- Implementing the Scientific Tools and methodology for Quality namely SPC, SQC, Six Sigma, 7 QC tools, Cost of Poor quality ( COPQ), Autonomous quality, Gauge R&R, Quality Risk assessment, Quality walk around, Customer satisfactory survey, Audits ( Process, Quality, GMP, HACCP, Supplier, Infield market quality, warehouse quality ) and Root Cause analysis -RCA using 5 Why Techniques.
- Customer Complaints management and Corrective and preventive action, Verification and validation.
- Strategic Quality Management including Vision, Mission, Values, Long and Short term Goals, OGSM, STRAP programs and implementation of “ Balance Score cards “
- Developing, implementing, monitoring and reporting Business specific quality Performances matrices and presenting the same to executive leaderships.
- Developing Company wide quality Culture through Quality Ownerships.
- Identifying, developing, implementing, managing and tracking the Quality Training programs to all employees and ensure the achievement of the KPI “ Training Rate “.
- Reformulations /New product development based on current Market trends and Innovations.
- New Projects managements and Budget management
- Reformulation / New Product development in line with Current market trends and Innovation
- Cost Chase and Gain Projects implementation.
Achievements:
• Achieving the best region in Henkel in Quality in the box (Six sigma tool for Quality), and received the award for the excellence in Quality from Head Quarters 2 times since 2009.
• Saved 100, 000 USD /Year, 80, 000 USD/Year, 90, 000 USD/Year through implementing realistic model for excess cost of production, SQC for RMs/PMs, Autonomous Quality (TPM) respectively.
• Saved 3 Million Euro through development of suppliers for RM/PM and FG ( Cost Chase )
• Reducing spending in the region and saved 90, 000 USD / year by analyzing resources, presenting solutions to upper management.
• Increased productivity to 20% by optimizing the operational control parameters and Customer service level from 80 % to 98 % through Customer satisfaction survey and Warehouse management systems -WMS Audits.
• Enhance the Quality conformance of RMs and PMS from 88 %-99.9 % through onsite Supplier Quality Audits
• Received ESMA ( Emirates authority for standardization and measurements) Quality Mark and SASO ( Saudi Arabian standards organization ) quality Mark for home and personnel care products

Company industry:
FMCG
Job role:
Management

Manager Quality , Hygeine and System

October 2002 - March 2009

Henkel Home and Personal care Products

Riyadh, Saudi Arabia

October 2002 - March 2009

• Leading a team of Chemists, Quality control officers, Hygiene officer for the quality assurance related to receiving, in process, final inspection testing.
• Training and development of all blue and white collars on Quality Excellence programs
• Monitoring and control the process variation ( Six sigma ) and measurement variation ( Gauge R&R)
• Instrumental in the Product quality certification namely ESMA quality mark (Emirates standards) and SASO Quality Mark (Saudi Arabian standards) and in the King Khaled award for Sustainability.
• Communicating to Top Management on Quality issues / Non Conformity / Audit reports/Management Review
• Preparing Audit schedules, conducting internal audits, Preparing Audit reports, writing non-conforming reports.
• Establish and implement audit plan for Quality, Process, Distributor audits in accordance with Henkel , Customer and Governmental standards
• Lead customer focused Quality initiatives and compliance audits.
• Measuring and monitoring the Process and service level.
• Ensuring the Compliances of all functions as per ISO 9001: 2008
• Promoting awareness on Customer requirement.
• Developing and Executing Quality strategies, programs and Procedure
• Inspecting facilities for compliances standards, determining method to resolve any issues that arise
• Analysis of Cost of Poor quality and presenting solutions to Top management for Business improvement.

Company industry:
FMCG
Job role:
Research and Development

Deputy Manager - Quality Control

October 1992 - October 2002

Henkel India Ltd

Chennai, India

October 1992 - October 2002

* Lead a team of chemists and Quality control inspectors for the inspection & testing related to Receiving, in process and final inspection and testing
• Developed implemented and maintained the Quality inspection plan throughout the Supply Chain Management.
• As a MR ISO established, implemented and maintained the Quality / Environment Management system in the company
• Monitored and measured the product deficiencies and executed the actions for continuous improvement.
• Performed periodical infield Market Quality Audit (Go to the Market strategy ) indentifying the opportunities for quality improvement / Customers loyalty
• Provided training to subordinates
• Liaised with external parties in maters related to quality
• Responsible for training and development of subordinates.
• Monitored and reported the environmental pollution .
• Managed the 3rd Party production and quality

Company industry:
FMCG
Job role:
Management

Chemist / senior Chemist

October 1982 - October 1992

Tuticorin Alkali Chemicals and Fertilisers

Chennai, India

October 1982 - October 1992

• Quality Management system Documentation
• Monthly Quality Report preparing and reporting
• Data analysis and preparing the trend analysis.
• Instrument calibrations and maintenance
* Operation and control of Integrated effluent Treatment Plant
* Supplier Quality Audit
* Suppliers development

Company industry:
Industrial Production
Job role:
Quality Control

Education

Madurai Kamaraj University

April 1989

April 1989

Master's degree, Chemistry

India

GPA (percentage): 63%

GPA (percentage): 63%

OTHER QUALIFICATION: * IRCA certified Lead Auditor for ISO 9001/14001/BS OHSAS 18001 : Certified internal system Auditor : Certified Corporate QHSE Auditor : Certified Corporate Sustainability Ambassador : Management Representative - MR ISO (ISO9001/14001/50001/ BS OHSAS 18001 PERSONAL DOSSIER Date of Birth & Age : 13-05-1962 & 51 years Employment Status : Full time Marital Status : Married with 3 Kids
View attachment

Madurai Kamaraj University

April 1989

April 1989

Master's degree, Chemistry

India

GPA (percentage): 88%

GPA (percentage): 88%

Skills

Certified Internal Auditor
Expert
Certified Internal Auditor
Expert
Quality Assurance / QC / HSE / HACCP / Sustainability /Auditing
Expert
Quality Assurance / QC / HSE / HACCP / Sustainability /Auditing
Expert
Project , Budget , people management
Intermediate
Project , Budget , people management
Intermediate
Management of Change , WRA, PRA / PHA / BBSW/ Accident investigation
Expert
Management of Change , WRA, PRA / PHA / BBSW/ Accident investigation
Expert
Legal and Henkel Corporate Compliance mangemebt
Expert
Legal and Henkel Corporate Compliance mangemebt
Expert
Tools and Methodology : 7 QC tool, Six sigma , COPQ, BOP, Antonomous Quality,Gauge R&R, CSS,
Expert
Tools and Methodology : 7 QC tool, Six sigma , COPQ, BOP, Antonomous Quality,Gauge R&R, CSS,
Expert
DATA ANALYSIS
Expert
DATA ANALYSIS
Expert
ENVIRONMENTAL IMPACT
Expert
ENVIRONMENTAL IMPACT
Expert
System Auditing
Expert
System Auditing
Expert
Certified Internal Auditor
Expert
Certified Internal Auditor
Expert

Languages

English
Expert

Training and Certifications

Certifications
IRCA CERTIFIED LEAD AUDITOR FOR QUALITY MANAGEMENT SYSTEM
MOODY INTERNATIONAL
Jan 2010 - Jan 2010
CERTIFICATE OF COMPLETION
GLOBAL PERFORMANCE IMPROVEMENT
Dec 2010 - Dec 2010
IRCA CERTIFIED LEAD AUDITOR FOR BS OHSAS 18001
INTERTEK
Feb 2012 - Feb 2012
U-W SUPPLY CHAIN ACADEMY CERTIFICATE
UNIVERSITY OF COLOGNE , GERMANY
Feb 2010 - Feb 2010
IRCA CERTIFIED LEAD AUDITOR FOR ISO 14001
MOODY INTERTEK
Oct 2012 - Oct 2012