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Ravi Sathe, Corrosion Engineer

Ravi Sathe

Corrosion Engineer·KNPC

India

Master's degree, Corrosion Engineering

Work experience

Total years of experience: 7 years, 1 months

Corrosion Engineer

October 2019 - May 2020

KNPC

Al Ahmadi, Kuwait

October 2019 - May 2020

• Working in corrosion management project for identifying relevant damage mechanism and it’s consequences of failure & preparing equipment strategies for Crude distillation unit (CDU), Fluid Catalytic Cracker unit (FCC) & Alkylation unit.
• Preparing corrosion mapping diagram for CDU, FCC & alkylation unit which include metallurgy, operating parameters and corrosion monitoring point for effectively identifying damage mechanism during RBI.
• Analyzing chemical analysis data/corrosion monitoring data for identifying susceptible
damage mechanism
• Performing failure (metallurgical) investigation and provide recommendations to prevent future failures and improve integrity of the plant

Company industry:
Oil & Gas
Job role:
Oil and Gas

Corrosion Engineer

February 2018 - September 2019

QuEST Global Engineering Services Pvt. Ltd

Bengaluru, India

February 2018 - September 2019

• Leading a team of engineer for Identifying Damage mechanism based on operating parameters, design parameters and inspection history.
• Identifying probability of failure and consequence of failure based on industry standards which gives corresponding risk.
• Recommending efficient and cost effective equipment strategy with inspection interval for mitigating risk in Meridium 3.6
• Prepared inspection packages that includes inspection plan based on degradation mechanism and inspection history for shut down and non-shut down equipment’s which will increase inspection effectiveness.
• Perform RBI based on working knowledge of internal and external corrosion mechanism for oil and gas industry.
• Analyzing chemical analysis data/corrosion monitoring data for preparing inspection strategy
• Preparing equipment strategy with the help of knowledge of corrosion mitigation technique like material selection, CP, chemical inhibition and coating application.
• Working with client for evaluation of internal and external corrosion issues and coating assessments.
• Working with client in order to carry out metallurgical failure investigation and provide recommendations to prevent failures and improve integrity of the plants.
• Suggesting Corrosion control activities based on company standard in order to maintain integrity of the plant.

Company industry:
Oil & Gas
Job role:
Engineering

Junior Corrosion Engineer

March 2016 - January 2018

Accenture Solutions Private Limited

Gurgaon, India

March 2016 - January 2018

• Assigned Damage Mechanism based on operating parameters, design parameters and inspection history.
• Calculated risk associated with particular equipment and piping circuit.
• Identify critical equipment and piping circuit in focused Plant by performing RBI analysis using API 580 approach.
• Prepared Damage mechanism identification tool using API 571 in which by using input parameters susceptible damage mechanism can be identified.
• Performed extraction of design, process and inspection data for performing RBI analysis.
• Prepared systemized P&ID based on process fluid along with circuitized P&ID based on metallurgy,
process fluid & operating conditions which further used as corrosion loops.
• Prepared corrosion material diagram (CMD) which will gives overview of damage mechanism on PFD
• Assigned Condition monitoring location(CML) on equipment & piping ISO’s based on inspection history & susceptibility of damage mechanism

Company industry:
Business Consultancy Services
Job role:
Consulting

Metallurgy _Corrosion Engineer

June 2015 - February 2016

Rajmet Industries Pvt. Ltd

Pune, India

June 2015 - February 2016

• Perform Corrosion calculation for suitable material selection.
• Review corrosion monitoring technique for integrity of the offshore equipment
• Supervise laboratory and field testing activities including planning routine and non routine sampling and analysis programs for offshore (oil and gas)industry
• Provide expert advice and assistance to design, construction, operations and maintenance personnel on matters pertaining to a corrosion control area
• Carry out failure investigation and provide recommendations to prevent failures and improve integrity of equipment
• Ensures that all surface preparation and coating activities carried out on new and existing facilities are in accordance with approved specifications.
• Ensures that all corrosion mitigation measures are consistently applied in accordance with accepted practices and standards

Company industry:
General Engineering Consultancy
Job role:
Engineering

Project Engineer

July 2010 - July 2012

Welpsun Maxsteel Ltd

Mumbai, India

July 2010 - July 2012

• Assisted preparation of technical comparison & recommendation for Continuous Casting Machine, Equipment’s, from three different OEMs’ (original equipment manufacturer)offers
• Assisted for preparation of Project time schedule in ‘Primavera 6.0’, for Continuous Caster
• Undergone through rigorous training of Iron & steel making industrial training which covers Electric arc furnace(EAF), continuous casting machine(CCM), ladle furnace(LF) &vacuum degasser(VD) which will be useful for producing NACE grade pipes.
• Perform failure/defect investigation of slab for avoiding it in future production

Company industry:
Industrial Production
Job role:
Engineering

Education

Indian Institute of Technology

January 2014

January 2014

Master's degree, Corrosion Engineering

India

 M.Tech (Corrosion Engineering) from Indian Institute of Technology, Bombay in 2014 with 9.37 CGPA

College of Engineering

January 2010

January 2010

Bachelor's degree, Metallurgical Engineering

India

 B.Tech(Metallurgical Engineering ) from College of Engineering, Pune in 2010 with 6.67 CGPA

Skills

NDT
Expert
NDT
Expert
Metallurgy
Expert
Metallurgy
Expert
API
Expert
API
Expert
Corrosion
Expert
Corrosion
Expert
Corrosion Engineering
Expert
Corrosion Engineering
Expert
NDT level 2 RT,UT,PT,MT
Intermediate
NDT level 2 RT,UT,PT,MT
Intermediate
Metallurgy
Expert
Metallurgy
Expert
Risk Based Inspection
Intermediate
Risk Based Inspection
Intermediate
Meridium 3.6 and Meridium 4.2
Intermediate
Meridium 3.6 and Meridium 4.2
Intermediate

Languages

English

Expert

Hindi

Native Speaker

Marathi

Native Speaker

Training and Certifications

Certifications
NACE Corrosion Technologist
Feb 2021 - Feb 2026
API 510
Jul 2018
API 580
Aug 2017
API 571
Aug 2017