Ravi Sathe

• Working in corrosion management project for identifying relevant damage mechanism and it’s consequences of failure & preparing equipment strategies for Crude distillation unit (CDU), Fluid Catalytic Cracker unit (FCC) & Alkylation unit.
• Preparing corrosion mapping diagram for CDU, FCC & alkylation unit which include metallurgy, operating parameters and corrosion monitoring point for effectively identifying damage mechanism during RBI.
• Analyzing chemical analysis data/corrosion monitoring data for identifying susceptible
damage mechanism
• Performing failure (metallurgical) investigation and provide recommendations to prevent future failures and improve integrity of the plant

• Leading a team of engineer for Identifying Damage mechanism based on operating parameters, design parameters and inspection history.
• Identifying probability of failure and consequence of failure based on industry standards which gives corresponding risk.
• Recommending efficient and cost effective equipment strategy with inspection interval for mitigating risk in Meridium 3.6
• Prepared inspection packages that includes inspection plan based on degradation mechanism and inspection history for shut down and non-shut down equipment’s which will increase inspection effectiveness.
• Perform RBI based on working knowledge of internal and external corrosion mechanism for oil and gas industry.
• Analyzing chemical analysis data/corrosion monitoring data for preparing inspection strategy
• Preparing equipment strategy with the help of knowledge of corrosion mitigation technique like material selection, CP, chemical inhibition and coating application.
• Working with client for evaluation of internal and external corrosion issues and coating assessments.
• Working with client in order to carry out metallurgical failure investigation and provide recommendations to prevent failures and improve integrity of the plants.
• Suggesting Corrosion control activities based on company standard in order to maintain integrity of the plant.

• Assigned Damage Mechanism based on operating parameters, design parameters and inspection history.
• Calculated risk associated with particular equipment and piping circuit.
• Identify critical equipment and piping circuit in focused Plant by performing RBI analysis using API 580 approach.
• Prepared Damage mechanism identification tool using API 571 in which by using input parameters susceptible damage mechanism can be identified.
• Performed extraction of design, process and inspection data for performing RBI analysis.
• Prepared systemized P&ID based on process fluid along with circuitized P&ID based on metallurgy,
process fluid & operating conditions which further used as corrosion loops.
• Prepared corrosion material diagram (CMD) which will gives overview of damage mechanism on PFD
• Assigned Condition monitoring location(CML) on equipment & piping ISO’s based on inspection history & susceptibility of damage mechanism

• Perform Corrosion calculation for suitable material selection.
• Review corrosion monitoring technique for integrity of the offshore equipment
• Supervise laboratory and field testing activities including planning routine and non routine sampling and analysis programs for offshore (oil and gas)industry
• Provide expert advice and assistance to design, construction, operations and maintenance personnel on matters pertaining to a corrosion control area
• Carry out failure investigation and provide recommendations to prevent failures and improve integrity of equipment
• Ensures that all surface preparation and coating activities carried out on new and existing facilities are in accordance with approved specifications.
• Ensures that all corrosion mitigation measures are consistently applied in accordance with accepted practices and standards

• Assisted preparation of technical comparison & recommendation for Continuous Casting Machine, Equipment’s, from three different OEMs’ (original equipment manufacturer)offers
• Assisted for preparation of Project time schedule in ‘Primavera 6.0’, for Continuous Caster
• Undergone through rigorous training of Iron & steel making industrial training which covers Electric arc furnace(EAF), continuous casting machine(CCM), ladle furnace(LF) &vacuum degasser(VD) which will be useful for producing NACE grade pipes.
• Perform failure/defect investigation of slab for avoiding it in future production