Ruban Raj

1.To lead the inspectors and NDT team
and follow-up the activities covering
piping, pressure vessels, static equipment,
structural steel, and modular skids at
fabrication yards and construction site
2. Ensured compliance with ADNOC
specifications (AGES/PCS), project
requirements, and international codes
such as ASME, API, ASTM, and ISO
standards.
3. Review of material test certificates, fit
up, in process & visual inspections reports,
welding, NDE & final inspection (Structural
verification, P3 requirements, Weld
traceability, material traceability, punch
list).
4. Monitoring the QC & NDT SUPERVISOR
TEAMS, participate in the QC Activities,
involving, establishment of the necessary
documentation (plan, procedures),
qualifications of welding, NDE, and
painting activities, ensured compliance
with project coating specifications, ITP
requirements, and ADNOC coating
standards.
5. Ensured compliance with project coating
specifications, ITP requirements, and
ADNOC coating standards.
6. Witness of fit-up inspection and ABS
Scope Tank inspection, side shell
inspection, bottom plate Inspection, main
deck Inspection, Leg well inspection, high
pressure line piping fit-up, visual
inspection, NDT selection, Pretest line
walk, hydro test, and reinstatement shall
be offer to client, and as per the ITP,
witness point shall be carried out.
7. Carry out toolbox meeting regarding fit
up, welding, and repair rates and provide
proper advice to welders, welding
operators, and welding Inspectors
8. Monitoring whether consumables
backing, re-drying, consumables issuance
records, and stock quantity are properly
followed or not.
9. Close Supervision of welding Inspectors
with regard to fit up, welding, NDE
activities testing as per the scope of
works.
10. Monitoring welders weekly
performance, weekly and cumulative
repair rates, and welders JCC renewals.
11. Monitoring and updating the
calibration of all inspection Equipment.
12. Conduct internal auditing to make sure
that all documents are followed as per
project requirements and specifications.
13. Raising Logbook Entries/NCRs to the
construction crew for effective
implementation of project quality plan,
ITPs, written procedures, project
specifications, IFC drawings.
14. Monitored subcontractor activities in:
Welding
NDT
Painting/coating
Fabrication quality
Ensured adherence to ADNOC AGES,
approved procedures and project
specifications.

MAJOR PROJECTS:
Ø NORFOLK VANGUARD WEST OFFSHORE HVDC PLATFORMS-1.4GW POWER, STEEL DRY WEIGHT - 11.250 KT, MAIN CONTRACTOR - DRYDOCKS DUBAI, CLIENT - RWE & AKER SOLUTION.Ø HUGIN WELL BAY MODULE & PILE CLUSTER OFFSHORE PLATFORM MAIN CONTRACTOR - DRYDOCKS DUBAI, CLIENT - AKER SOLUTION
Ø FPSO VESSEL EXCALIBUR AND TANGO BLOCKS ERECTION CONGO LNG PROJECT, SUB CONTRACTOR - DRYDOCKS DUBAI, MAIN CONTRACTOR - EXMAR, CLIENT - ENI CONGO.
Ø ATLANTA- YINSON CONVERSION PROJECT, MODULE PIPING CONVERSION MAIN CONTRACTOR - DRYDOCKS DUBAI, CLIENT - YINSONØ HIBISCUS ALPHA OI CONVERSION - RIG - MAIN CONTACTOR-LAMPRELL INSPECTION IN STEEL RENEWAL TANK INSPECTION AND PIPING
Ø SEADRILL WEST ARIEL -RIG - MAIN CONTACTOR-LAMPRELL - QC INSPECTION IN STEEL RENEWAL TANK INSPECTION AND PIPINGØ SEADRILL WEST CRESSIDA -RIG - MAIN CONTACTOR-LAMPRELL - QC INSPECTION IN STEEL RENEWAL TANK INSPECTION AND PIPING
Ø NEW BUILD RIG ARO 2005 & ARO 2006 - SUB CONTACTOR- LAMPRELL, MAIN CONTACTOR- IMI, CLIENT- ARO DRILLING

• To lead the team of QC (8 welding Inspectors) and NDE teams (3 NDE coordinators and 5 NDT Inspectors, 3 PWHT inspectors, 2 PMI inspectors) and monitoring the on‐going daily welding production and NDE activities.
• Reviewing the construction method statements and making comments per project specifications, procedures & ITPs.
• Review of material test certificates, in process inspections reports, such as dimensional, welding, NDE, painting and spool releases.
• Working in close relation with the QC NDT SUPERVISOR Participate in the QC Activities, involving, establishment of the necessary documentation (plan, procedures), qualifications of welding, NDE and painting activities.
• Reviewing the NDE companies PQ procedures, all NDE procedures and calibration certificates for all NDE machines
• Carry out tool box meeting regarding for fit up, welding and repair rates and provide proper advice to welders, welding operators and welding Inspectors
• Monitoring consumables backing, re drying, consumables issuance records, stock quantity are properly following or not.
• Close Supervision to piping and welding Inspectors with regards to fit up, welding, NDE activates testing & pre‐ commissioning of piping as per scope of works.
• Monitoring welders’ weekly performance, weekly and cumulative repair rates and welders JCC renewals.
• Monitoring and updating the calibration of all inspection Equipment.
• Conduct internal auditing to make sure that all documents are followed as per project requirements and specifications.
• Raising internal Log Book Entries/NCR’s to construction crew for effective implementation of project quality plan, ITP’s, written procedures, project specifications, IFC drawings etc.
• Coordination with Clients inspectors for getting the feedback for open log book entries and preparations of corrective actions to close those violations.
• Emphasizing on the control of documents and records by advising the document controllers, QC Inspectors.
• Conducting routine internal meetings with QC inspectors for further vigilance to the potential problems which must be tackled accordingly to avoid non‐conformities.

• Review clients specifications and scope of work
• According to client specifications Preparing PWPS for the qualification for the WPS.
• Preparing WPS and PQR and related documents for all position in C.S to C.S, C.S to S.S and S.S to S.S metals,
• Organizing welder qualification according to ASME SEC. IX for plates, and AWS D 1.1 for structural’s and witness.
• Welder Qualification is done by approved WPS.
• Preparing welder qualification test record (WQTR).
• Inspection in all position plates and pipe fit up.
• Monitor all consumables used in welder Qualifications & production welding.
• Review contractors welding procedure documents.
• Prepare Purchase Request for Welding Consumables used in welder Qualifications & production welding.
• For Butt joint the joints Geometrics (root gap, root face, Bevel angle) Inspection.
• During welding current & voltage (polarity), Travelling speed by the welders random Inspection.
• After weld final Weld visual inspection according to ASME 650, and AWS D1.1
• Witnessing Various NDT Methods.
• Drawings verification and welding symbols Random Inspection.
• Inspection of welding consumables-verification, visual inspection, Storage and Handling.
• Analyzing for SMAW, TIG (GTAW) and FCAW process.
• Analyzing for new welding technology

• Assisting in Preparation of QC Plan.
• Weld Visual Inspection, Corrosion rate inspection & Vessel conditions.
• Identification of Discontinitues such as cracks & Corrosion by RT and Depth by DPT
• Preparation, Review and Witness of Hydro test and its procedures and reports.
• Drawings verification.
• Witness for Grit Blasting, Hydro Blasting.
• Involved in Preparing Scope of the Work, Projects and Inspection Report jobs.
• Involved in Inspection and calibration of PR Valves, pr. Gauges, and Welding machines.

• Inspection of welding consumables-verification, visual inspection, Storage and Handling.

• Witnessing Various NDT Methods.
• Make the repair markings the exact pipe the exact locations as per the specified X-Ray film drawing.
• Organizing Welder Qualification Test Review welder certifications and issuance.
• Final QC Documents Submissions.

• Site management and site survey.
• Daily progress reporting to the client.
• Inspection in Piping having types of joints.
• Conducting Hydro test to withstand the working pressure in Normal condition.
• Verify the mill certificate; heat no, diameter, schedule, rating, class & grade of delivered piping, fittings and flanges.
• Inspect storage and handling of paints and abrasives
• Documents submission according to the work progress.

• Involved in QA/QC, Storage tanks & Documentation of Projects at Rajesthan Co-ordination with Inspection and Certifying Agencies Such as GLIS.
• Involved in Fit-up, Weld Visual Inspection, NDT Co-ordination,
• Assisting in Preparation of QC Plan & NDT Plan.
• Assisting in preparation of Welding Procedure Specification, Procedure Qualification Record and Organizing Welder Qualification Test.
• Organizing Welder Qualification Test Review welder/welding operator certifications and issuance
• Witnessing Various NDT Methods.
• Site Drawings verification.
• Monitoring the production welding, Before Start, during, after welding to assure that it continues to produce satisfactory results.
• Preparation, Review and Witness of PWHT and its procedures
• Preparation, Review and Witness of Hardness test and its procedures and reports
• Generating Documents for the Inspected Work at Various Operational Stages
• Involved in Preparing Scope of the Work, Projects and Inspection Report jobs.
• Inspection of welding consumables-verification, visual inspection, Storage and Handling.
• Inspection of welding equipments calibration verifications.