Sr. Control Systems Engineer
Fluor Corporation
Total years of experience :19 years, 0 Months
Worked in various capacities as Client/End user, Control System Vendor, EPC Contractor and Front End / Detail engineering consultants
Worked for Pre-FEED, FEED, Detail Engineering, EPC & Control Systems Migration Projects in Oil & Gas on-shore/off-shore facilities, LNG, refinery, petrochemical plants, water treatment plants, thermal & combined cycle power plant and substations automation.
Hands on experience of Study (Pre-FEED), design (FEED), detail engineering, EPC, control system migration, proposals, pre-bid engineering, project execution, construction, pre-commissioning and commissioning for both green field and brown field
Worked for esteemed clients such as GASCO, Borouge, ADMA-OPCO, ZADCO, ADCO, Qatar Petroleum (QP), LUKOIL, Petroleum Development Oman (PDO), Daleel Petroleum, Exxon Mobil, Angola LNG, Khafji Joint Operations (KJO), Saudi Aramco and major EPCs including Bechtel Corporation, USA; Technip, Abu Dhabi; Archirodon Construction, Dubai etc.
Hands on experience with Honeywell - Experion PKS, HC900 PLC and Safety Manager, Yokogawa - Centum VP and Prosafe - RS, Alstom Alspa P320 and Citect SCADA.
Participation in FAT/IFAT and SAT/ISAT.
Participation in HAZOP, 3D model review,
Constructability review & SIL Reviews.
HART and FF type smart field instrumentation.
Ethernet, Modbus, Profibus, OPC, IEC 61850 protocols.
Design & engineering of DCS, ESD, F&G, RTU/PLC, SCADA systems, HIPPS, Wellhead control panel, Custody Metering System, MMS, MPFM, Pipeline Leak Detection System, Tank Farm Instrumentation, Tank gauging system and other field devices like transmitter, local gauges, Control/On-off Valves, choke valves, F&G detectors/devices e.g. smoke detector, H2S detector, Combustible Gas, Linear Heat Detector, flame detector, bell, beacon & sounder etc. and technical bid evaluation.
AVEVA Instrumentation, SmartPlant Instrumentation (INtools) and working knowledge of 3D plant designing software, SAP, Maximo & Sizing software like Instrucalc, Fisher Specification Manager
Review and preparation of documents like index, cable schedule, Loop Diagrams, Hook-Up Diagram, Panel Drawings, Control/Equipment Room Lay-outs, Data sheets, Control Narratives, Functional Logic Diagrams, Level sketches, cable block diagram, cable routing layouts, JB grouping, JB schedule, instrument load list, MTO, method statements etc.
Asset Life Extension Management
• FEED study, preparation & review of technical specifications and technical offers, drawings, schedules, Bill of material, FDS, DDS, FAT-SAT procedure & instruction manuals submitted by vendors
• Preparation of C&E diagram, Instrument index, Instrument loop diagram, cable schedule, cable block diagram, termination details, IO List, Alarm & trip setting, Instrument load list, single line diagrams, loop schematics, control narrative, F&G schedule, F&G location layout
• Material Approval Request, Material Takeoff preparation and material procurement within the budget
• Preparation & review of datasheets for various field instrument and ensure it meets the specification
• Attending technical review meetings, TQ generation, TQ resolutions to vendors, FAT / SAT execution
• Preparation & review of technical specifications and technical offers, FEED study, drawings, schedules, Bill of material, FDS, DDS, FAT-SAT procedure & instruction manuals submitted by vendors
• Preparation & review of C&E diagram, Instrument index, Instrument loop diagram, cable schedule, cable block diagram, termination details, IO List, Alarm & trip setting, Instrument load list, single line diagrams, loop schematics, control narrative, F&G schedule, F&G location layout, system architecture diagram, system panel design, IO Allocation, application engineering
• Material Approval Request, Material Takeoff preparation and material procurement within the budget
• Preparation & review of datasheets for various field instrument and ensure it meets the specification
• Preparation & review of control & protection logics, functional logic diagrams and HMI displays
• Worked with field instrumentation including conventional & smart Pressure, Level, Flow, Temperature transmitters, RTD, Thermocouple, Control Valves & its accessories, different types of actuators e.g. hydraulic, pneumatic & motorized, flame scanner, analytical instrumentation
Preparation & Review of FDS, DDS, FAT & SAT documents preparation for Honeywell DCS / SCADA / PLC / RTU / ESD / F&G systems
Hardware design, detail engineering, configuration, application engineering, testing & commissioning of Honeywell systems
Sequential Control Module & CM development
HMI graphics development & dynamic linking
FAT-SAT execution, accomplishment & signoff for Honeywell systems
Commissioning of Honeywell DCS, SCADA, PLC, Safety Manager Systems & Citect SCADA
Holding kick off meetings, project review meetings, handling customers during meetings & FAT-SAT
• Supervision of panel erection, cables lying & cables trays.
• Day to day instrumentation trouble shooting & maintenance activities including routine, shutdown & preventive maintenance
• Calibration & maintenance of various pressure, flow, level, temperature transmitters, flame scanner system, Analytical Instrumentation e.g. pH, Conductivity & Chlorine analyzers
• Maintenance of different types of actuators e.g. Hydraulic, Pneumatic & Motorized
• Routine work with Alstom Alspa P320 DCS, process application engineering verification & validation, interlock & permissive check and validation
• PR generation & spares management in department & stores.
• Hardware & software design, material procurement, vendor supervision & management, vendor document review and approval. Installation, commissioning, testing & troubleshooting of 132KV, 66KV, 33KV & 11KV Substation Automation with Citect SCADA. Various IEDs including Siemens Numerical relay, Siemens circuit breaker, Siemens & SATEC power meters and Temperature scanner integration & communication with Citect SCADA.