Production Planning Engineer
Saudi Aramco Base Oil Company-Luberef
Total years of experience :19 years, 9 Months
Job Responsibilities and Activities:
o Manage the Supply of Raw Materials & Return Streams.
o Provide daily Operation Instructions.
o Monitor the process and operation of the units in daily basis and apply calculations (Feed, yield & production).
o Control the Inventory & monitor the quality and the availability of products for sales.
o Update the plan for refinery production and stock processing.
o Production and inventory Forecasting.
o Performance and profitability calculation.
o Coordinate between planning department with other refinery departments.
o Monthly production report, MIS report and material balance.
o SAP (ERP) software: Material Management (MM) & Product Planning (PP) modules.
o 5 years business plan for the both Jeddah & Yanbu plants.
o Pricing & Economics studies and evaluation.
o Pricing formulation, 120 days plan projection and business plan creation.
o Ship loading plan and issuing bill of lading.
o I have assumed the position of “Production Planning Department Supervisor, Acting” for several times.
I had been assigned to work as Process Engineer in the Central Engineering Department (CED):
Job duties & responsibilities :
o Assist Central Engineering Department with the regulation of process and technical activities in accordance with corporate policies and procedures. o I have assumed the position “Process & Quality Control Superintendent Acting” for several times. o Monitor the parameters of the units and maintain the conditions of the Refinery, to ensure maximum production and profit. o Control, maintain and improve the quality of the products. o Assist the Operation for optimizing daily operations of Units.
o Conduct process studies, trouble shooting & test runs support Operation & Maintenance .
o Prepare and raise reports for Process Engineering section: Daily Operation Instruction sheets, Chemicals & Utility Consumption report, Monthly Production & Yield report, Monthly Activities report and Key Performance Indication (KPI) report. o Supervise and assist the Refinery’s Annual Turnaround activities. o Supervise and assist the execution of the process section activities: Boiler De-oiling & Passivation, Fire Box Neutralization, De-oiler’s Resins Activation, Vacuum Distillation Tower De-contamination and Cleaning the Cooling Water System. o Review and issue new modification proposals for Refinery improvement. o Study and review the assigned reports from Operation, Maintenance and Safety departments: Trip Report, Investigation, RCA & Modification Proposals.
o Assist Safety Department to execute the safety activities: Safety Meetings, Job Safety Analysis, Behavioral Observation Reports and Near miss - Incident Reports. o Member in Culture Change Program that developed by DuPont Company . o Member in Management of Change (MOC), Prestart up Safety Review (PSSR) and Behavioral Observation (BO) that developed by Culture Change Program. o Auditing team member, as per the assignments from the Management.
I joined LUBEREF since 08/2010 as an Operation Engineer, in Operation Department. LUBEREF is a joint venture company between Saudi Aramco & Jadwa Industrial Investment Company, previously, 30% was owned by ExxonMobil.
Job Responsibilities and Activities:
o Monitor the parameters of the units and maintain the conditions of the Refinery, to ensure maximum production and profit.
o Assist the Operation Department for optimizing daily operations of the units.
o Supervise and assist the Refinery’s Annual Turnaround activities.
o Supervise and assist the execution of the process section activities:
Boiler De-oiling & Passivation, Boiler’s Fire Box Neutralization, De-oiler’s Resins Activation, Vacuum Distillation Tower De-contamination and Cleaning the Cooling Water System.
o Review and issue new modification proposals for Refinery improvement.
o Assist the Safety Department to execute the safety activities: Safety Meetings, Job Safety Analysis, Behavioral Observation Reports and Near miss - Incident Reports.
o Auditing team member, as per the assignments from the Management.
I used to work in the Saudi Yanbu Petrochemical Company (Yanpet), Yanbu. I worked as a Production Engineer in the Ethylene Glycol Unit.
• Monitors the production on a continuous basis with the objective of maintaining production at planned output levels and specified quality in accordance with safe working standards and practices.
• Monitor the performance of all equipment, ensures their maximum efficiency and analyzing decline.
• Provides assistance and advice as necessary for the Operational Staff.
• Changes operating parameters if necessary to maintain optimum operating situation.
• Prepare or review the Job Safety Analysis and the summary of MSDS for plant chemicals.
• Conduct and attend Safety meetings, Safety Walkthrough and apply safety regulations in the assigned area ensuring excellent housekeeping and participate in Industrial Hygiene program.
• Investigate the near-miss and incidents.
• Provide assistance to the Safety & Loss Prevention Department.
• Report changes in the existing Process Safety Information PSI (i.e. MSDS, P&IDs, SOP, Data Sheets, etc.).
• Write & review the Unit SOP and maintain them accurate and up-to-date.
Production Engineer in the operation department. RAWEC is a contractor with PETRO-Rabigh company, which is established to support PETRO-Rabigh Company with energy, water and steam. I got training program on the operation of the power & desalination plant, it was performed by Mitsubishi Heavy Industries company (MHI Co).
Atharalmajd Holding Company invests in many of investing fields, I supervised on :
1- the innovation and technology. 2- food & water industry.
Quality controller (from raw materials to finish product).
I worked in the plant installation and I got a training program for two months in Italy & Spain. The training activities: the manufacturing of ceramic tiles & glazing Layer, Quality Controlling and Practical training at laboratory & Field
- Summer training performed in United Sugar Company in Jeddah (5/7/2003 to 31/10/2003). I trained in different production processes, laboratory and utilities. - Training Courses : Distillation: (01/10/2011- 05/10/2011) from Professional Engineering Development -Saudi Aramco, Al Khobar. Root Cause Analysis: 18/06/2011- 22/06/2011) from GLOMACS Training Center (Dubai), Jeddah. Effective Presentation Skills: (13/06/2011- 15/06/2011) from GLOMACS Training Center (Dubai), Jeddah. Rotating Equipment: (08/01/2011- 12/01/2011) from Professional Engineering Development -Saudi Aramco, Al Khobar. Introduction to Process Heaters: (02/10/2010- 06/06/2010) from Professional Engineering Development -Saudi Aramco, Al Khobar. Distillation in Petrochemical Industries - Operation & Troubleshooting: (20/03/2010- 24/03/2010) from IFP Training (France) – SABIC Learning, Jubail. Creative Problem Solving & Decision Making: (26/12/2009- 30/12/2009) from Dallah Human Skills Training & Development, Jubail. Root Cause Analysis Leader Workshop: (24/10/2009- 28/10/2009) from Reliability Expert Center - SABIC, Yanbu. Technical Report Writing: (25/10/2008 – 29/10/2008) from Institute for Professional Training & Development, Yanbu. Positive Thinking: (26/3/2008 – 24/3/2008) from Generations Interlocution Center, Yanbu. Effective Communication Skills: (12/3/2008 – 8/3/2008) from Al-Tawail Training Center, Yanbu.