QC Engineer
heisco
Total years of experience :14 years, 11 Months
• To monitor Welder performance and conduct visual inspections of welds and repairs of welds in accordance with Company procedures and international codes of practice.
• To check, inspect and test incoming welding and construction materials to ensure they meet project specification requirements.
• To monitor the construction process from all aspects to ensure performance meets job quality and design requirements in accordance with Company procedures and international standards.
• To coordinate with clients to undertake Procedure Qualification Tests (PQT) and inspections of prepared test specimens and witness destructive tests.
• To identify Welding Procedure Specification (WPS) & PQR for jobs as per project specifications and verify welders meet PQR requirements.
• To collate all relevant documentation for the job and apply the data to the creation of a Test Pack to undertake pre hydro-test inspection activity.
• To undertake verification of welding machines to ensure equipment meets job requirements specification and provide verification of electrode baking and holding temperature including control and issue.
• To conduct fit up and dimension inspections as per Inspection and Test Plan (ITP) and to provide technical guidance for welding sequence and distortion control.
• To survey erection, construction and equipment for alignment and plumbness in accordance with drawings and specifications.
• To prepare all equipment punch lists and verifies all items are in place and act as an agent for Company during punch list activity.
• Review of ITP and carrying out inspection activities in compliance with the standards.
• Witnessing of Welder and Procedure Approval Test such as witnessing the destructive tests, and verifying compliance with appropriate standards and specifications.
• Inspection of incoming materials according to internatioanl standards and project requirements.
• Supervising the QC team to work in liason with the clients requirements.
• Inspection of lay-out, fit-up and fabrication in accordance with drawing details.
• Conducting in-house inspection of the fabricated structures and welding before offering to the client for final inspection.
• Co-ordinate with third party and client in final inspection and acceptance.
• Maintaining a proper record of the material for identification and traceability.
• Inspection of the erected structures at site in compliance with the structural drawings.
• To ensure that the overall inspection activities are carried out in compliance with the the accepted specifications and standards and HSE guidelines.
• Setting up the machine according to the machine forming parameters.
• Ensuring proper qualification of the pWPS by witnessing the destructive tests and commence the production line.
• Inspecting the machine parameters and welding variables and ensure conformance with the WPS.
• Supervising the production in-line with the project guidelines and schedules.
• Inspection of the welding and weld profile visually and by means of macros to ensure
• Review of radiographic films (X-rays) to locate and analyse defects according to pre-defined parameters and acceptance standards.
• Maintaining a record of the nature and frequency of occurrence of the defects and taking remedial measures to rectify them.
• To guide the personnel to enhance reduction of scrap and resources.
• To ensure that the overall work is being carried out in conjunction with the procedure and HSE guidelines.