Sameh Abdel Aal, Inspector

Sameh Abdel Aal

Inspector

Germanischer Lloyd

Location
Egypt
Education
Bachelor's degree, Mechanical Power
Experience
21 years, 2 Months

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Work Experience

Total years of experience :21 years, 2 Months

Inspector at Germanischer Lloyd
  • Qatar
  • November 2010 to July 2011

Roles & Responsibilities : Conducting all inspection activities for Storage Tanks of ( 65.0 Mt. Dia. / 18.0 Mt. High URT W/IFR. at MesaieedIndust. City as following:-
•The incoming Material Inspection & Reviewing the material certificates to ensure
compliance with the project specifications.
B) Reviewing ITP & NDT Procedures .
C) Check Dimensions of Annular plates before cutting against Dwg, check fit-up before welding butt joints & visual inspection after welding.
D) Check fit-up of existing bottom plates to annular plates & visual inspection after
completed weld.
E) Witness all NDT Exam. Including (PT, MT, Vacuum box test, Oil Penetrant Leak
Test ) and Reviewing RT Films.
F) Verify all the documents to ensure that all welding & NDT works are completed,
Also all Reports & QC documents are reviewed & signed-off.
9.

Project at EDC-VCM
  • October 2009 to November 2009
Engineer at Germanischer Lloyd
  • Qatar
  • January 2009 to November 2009

TPI).
Roles & Responsibilities : Conducting (QA/QC) inspection Services including :-
A) Reviewing the material certificates and the witnessing the tests conducted on the incoming materials to ensure compliance with the project specifications.
B) Assessing the contractor performance on the preservation and incoming inspections and updating the project management on timely basis.
C) Following the RFI's raised by contractors, thus ensuring the activities are carried out as per the approved ITP.
D) Witness welding procedure & Repair procedure qualification tests .
E) Witness welders performance qualification tests .
F)Witness all relevant mechanical tests carried out at Exova, doha, to ensure the requirements of the project specifications are met.
G)Controlling the welders performance thru regular interpretation of RT films as per the applied codes & standards
H) Witness of UT & MPI for all annular plate joints of tanks bottom & piping joints in tanks area.
I) Witnessing valves test along with contractor inspector, ensuring all the requirements are met as per the approved procedures & API-598.
J) Reviewing of Test Packages ( Flow Lines - Hook-Up ) Loops & witnessing hydro-
Tests.
11.from 25.10

Inspector at Germanischer Lloyd
  • Qatar
  • April 2009 to October 2009

Roles & Responsibilities : A) Visual Inspection of internal surface condition for in-service piping
after removing failed spools & make status assessment.
B) Monitoring all

Project at Germanischer Lloyd
  • Qatar
  • November 2008 to March 2009

Inspection of Surface Transmission Lines, Flow Lines & Well Heads in Dukhan Fields Location.
Client : Qatar Petroleum ( QP ).
Designation : (API-570) PipingInspector
Roles & Responsibilities : Conducting all an external inspection activities for
Surface transmission lines (Dukhan-Messaied), flow Lines & well heads in Dukhan fields location
including :-
A) Condition of ( painting, coating & insulation ).
B) Pipe supports & Anchor supports condition .
C) Condition of ( expansion loops, flanged joints, road crossing, rubbing pads between pipes and pipe supports, vehicle right of way & line identification ) .
D) Monitoring all NDT exams. \[ MPI, UT, LRUT( long range ultrasonic test)\].
E) Make Fitness of Purpose Reports which include ( corrosion life assessment
calculations, Evaluating of integrity threats & general recommendations ).
13.

Inspection Engineer at Dolphin Energy Co. Limited
  • May 2007 to October 2008

Roles & Responsibilities : Conducting all an external inspection activities for
Static Equipments (exchangers, drums, columns, vessels& boilers) including :-
A) Condition of (small bore connections, earthconnections, external nozzles, painting, insulationcladding, supportstructure, casing).
B) Shell/channel head condition.
C) Condition of (Fire proofing, flangedjoints, gasketleakage, holding down bolts, name plates, slidingfeet, ladders, walkways, handrail) .
D) Monitoring all piping modifications activities including : .
1) Reviewing the material certificates and the witnessing the tests conducted on the
incoming materials to ensure compliance with the project specifications.
2) Monitoring the contractors daily construction activities for the compliance of project specifications and approved procedures, reporting the short coming to the higher-ups for further actions.
3) Carry out visual inspection & dimensional check for welding joints.
4)Reviewing of Test Packages & Punch Lists & witness of hydrotests.
14.

Project at Germanischer Lloyd
  • Qatar
  • October 2006 to April 2007

1- EPIC for Route Survey, Design construction, Installation & Hook up of oil flow
Lines & Gas lift flow lines & PWI spurlines at ( Dukhan )
2- EPIC of 5 Nos. New Storage Tanks Associated System at QPRefinery at ( Mesaieed ).
Client :Qatar Petroleum (QP)
Contractor : GALFAR.
Designation :Sr.(QA/QC)Engineer as a (TPI).
Roles & Responsibilities : Conducting (QA/QC)inspection Services including :-
A) Reviewing the material certificates and the witnessing the tests conducted on theincoming materials to ensure compliance with the project specifications.
B) Assessing the contractor performance on the preservation and incoming inspections and updating the project managementon timely basis.
C) Following the RFI's raised by contractors, thus ensuring the activities are carried out as per the approved ITP.
D) Witness welding procedure& Repair procedure qualification tests .
E) Witness welders performance qualificationtests .
F)Witness all relevant mechanical tests carried out at Body-cote, doha, to ensure the requirements of the project specifications are met.
G)Controlling the the welders performance thru regular interpretation of RT films as per the applied codes & standards
H) Witness of UT & MPI for all annular plate joints of tanks bottom& piping joints in tanks area.
I) Witnessing valves test along with contractor inspector, ensuring all the requirements are met as per the approved procedures & API-598.
J) Reviewing of Test Packages ( Flow Lines - Hook-Up

Senior at Germanischer Lloyd
  • Qatar
  • February 2006 to May 2006

Roles & Responsibilities : Conducting all (QC/Welding) Inspectionactivities including :-
A) Witness welding procedure qualification tests .
B) Witness welders performance qualification tests and maintain qualification records
For piping & ( 1 potable water, 1 diesel, 6 effluent ) tanks .
C) Carry out visual inspection for welding joints ofC.ST.pipes& 20" Ø GRP Pipeline ( welded by lamination method) & Tanks and their material traceability.
D) Issue Surveillance reports & Non- conformance Notes.
E) Witness of ( piping& GRP pipeline& tanks) hydrostatic tests .
17.

at Germanischer Lloyd
  • Qatar
  • December 2004 to January 2006
Project at Linear Alkyl Benzen(LAB)
  • June 2004 to December 2004

GTC 242 / IAB / 03 \] at MessaidIndust. City.
Client : Qatar Petroleum (QP)
Contractor : GSE&C Company, Seoul - Korea
Designation : Senior(Piping/Welding) Inspector as a(TPC “third party certification” ).
Roles & Responsibilities: Conducting third party inspection Activities including:-
A) Reviewing the material certificates and the witnessing the tests conducted on the incoming materials to ensure compliance with the project specifications.
B) Assessing the contractor performance on the preservation and incoming inspections and updating the project management on timely basis.
C) Following the RFI's raised by contractors, thus ensuring the activities are carried out as per the approved ITP.
D) Witness welding procedure & Repair procedure qualification tests .
E) Witness welding procedure qualification tests.
F) Witness welders performance qualification tests and maintain qualification records.
G) Monitoring the contractors daily construction activities for the compliance of project specifications and approved ITP, raising NCRs for the non-conformances.
H) Carry out visual inspection & dimensional check for welding joints.
I) Monitoring of contractor & Sub-cotractors( welding / piping) quality procedures implementation, QA/QC activities and Material Traceability.
j) Monitoring PWHT, Hardness Tests, (Hydro. / Pneumatic) Tests & Reviewing their reports and ensured all the required test were carried out on the welded joints prior to field joint coating application.
k) Reviewing of Test Packages & Punch Lists.
L)Clearing the punch list items, ensuring the same has been cleared after site verification.
M) Witnessing hydro- test along with contractor inspector, ensuring all the requirements
are met as per the approved procedures & specifications.
19.from 15

Inspection Engineer at Gulf of Sues Petroleum Co.)(WesternDesert A/G)
  • May 2004 to June 2004

) water tanks\] in A/G facility.
Contractor : Petromaint Company

site at W/desert to Al-HamraPor
  • November 2003 to April 2004
Engineer at SouthBattra,SouthMansoura,ElMansouria)Gas Development Projec
  • October 2003 to October 2003

Roles & Responsibilities: Conducting all (Welding / Coating) inspection &QC activitiesof :-
A) 8” Coated Pipe line ( 16.0 Km length).
B) 4” Coated Pipe line (8.0 Km length ).
C) All fabrication & prefabrication activities of Gas Development Facilities.
- MaterialSpec.: API 5L-X52 (Sch.80).
22.

Welding Inspector at Khalda Petroleum Co. (El-Salam Gas Field) [through opco petroleum services co
  • July 2003 to September 2003

Roles & Responsibilities:Witnessing (Welder Qualification Tests)& Mechanical tests for:-
A) Fillet weld test ( Plate-positions 3F, 4F) According to AWSD1.1 (for 40 weldrs).
B) Groove(Butt) weld test (pipe-positions 5G, 6G ) According to AWS D1.1 (for 25 welders

Welding Inspector at Petroleum Marine Services Company(PMS)
  • November 2002 to July 2003

Roles & Responsibilities : Conducting all Inspection activities of (Welding / Coating )& QCfor 8” coated Pipeline of(thick.0.5”).
-Material Spec.:API 5L-X52-(4.0km Length-290 Welded Joints).
25.

Inspection Engineer at Kenz Manifold – El
  • March 2003 to March 2003

Roles & Responsibilities: Conducting all inspectionactivities of ( QC/Welding) of 6” coated Gas Pipeline
& Supervision of Hydro-test & witness of all WQ Tests.
-Material Spec.:API 5L-X52 (26.0 Km Length-Sch.80).
24.

Inspection Engineer at BAPETCO CO.(Through OPCO Petroleum Services Co
  • September 2002 to October 2002

Roles & Responsibilities:Conducting all Inspection activities of (Welding -Coating) & quality control for coated & uncoatedflowlines of ( 4”, 6”, 8”, 12” ) Sizes from well heads to manifolds
26.from 15

Inspection Engineer
  • October 2001 to September 2002

Roles &Responsibilities :A) Monitoring&Inspecting of all welding activities for (8) new pressure vessels.
B) Monitoring&Inspecting the following activities for open \[ heaters, pre-heaters,
pressure vessels(columns)\] existing in the plant:
1- Visual inspection for internal( shells, bottom, top)surfaces. 2- U.T thicknesscheck for inlet&outlet nozzles.
3- External visual inspection for tube bundles.
4- Internal surface inspection by illuminated flexible Borescope for tube bundles.
27.

Inspection Engineer
  • October 2000 to September 2001

Roles &Responsibilities: Conducting Inspection activities of(Welding- Coating) & quality control for :-
A) 12"(U/G) coated pipe line of 12.0 km length.
B) 6"(U/G) coated pipe line of 12.0 km length.
C) 8'' seamless pipe line of 16.0 km length.
D) 6" seamless pipe line of 16.0 km length.
E) 4" seamless flow line of 10.0 km

Inspection Engineer at SouthDabaa Petroleum Co.(through OPCO petroleum Services Co
  • September 1999 to September 2000

Roles &Responsibilities: Conducting all the following inspection activities:
A) Visual Inspection of fabrication and erection(Dimension check, joints preparation, fitting-up & welding process - coating )
B)Interpretation of RT films according to ASME-IX, API-1104 codes.
C)Performing the U.T and dye penetrant tests on the welding pipes
D)Following-up welding procedures, welders qualification and (QC) Documents.
Types of Materials:1) ASTM A790-GR.UNS31803 DUPLEX. STAINLESS STEEL
2) API 5L-GR.X65 CARBON STEEL
29.from 21

Welding Inspector at GAS Co.-Balteem, Kafr El-Sheikh
  • United Arab Emirates
  • December 1998 to September 1999

Roles & Responsibilities : Conducting all Inspection activitiesof Welding & QC for:
A) 4 Spherical Tanks(Volume of 500 M3) & 2 Fire Water Tanks
B) Pipe lines of ( L.P.G, Fire Fighting, Compressed Air)
30.

Inspection Engineer at Welding Examination & Consulting Office(WECO)
  • October 1998 to November 1998

Client Rep.) .
Roles & Responsibilities:Visual Inspection of fabrication, erection and checking (dimensions, joints
Preparation, fitting-up and welding process)and interpretation of the films
according to ASME code for (L.P.G, Fire Fighting, Compressed Air) pipes
and 2 fire water tanks.
31.

QC at Arab Co. for Engineering Works(CAIROMATIC)
  • April 1996 to September 1998

Roles & Responsibilities:Conducting Visual Inspection of fabrication, erection and checking(dimensions, joints reparation, fitting-up and welding process)and interpretation of the films, performing( liquid penetrant, magnetic particles)tests according to ASME code for 2 spherical tanks (volume of 500 M3

QC Engineer at Al-Megharbel Trading & Contracting Co
  • August 1994 to March 1996

Roles & Responsibilities:Conducting all QC Inspection activities of:-
A) Material receiving.
B) Fabrication and construction of storage tanks.
C) Fabrication of pressure vessels and water treatment equipments.
D) Following-up welding procedures& welders qualifications.
E) Piping works(fabrication, welding inspection & hyd. Tests).

33.

Site Engineer at PETROJET Co. for Petroleum Projects& Tech. Consultations
  • November 1990 to September 1993

Roles &Responsibilities:Renovation of Water Pipeline Network.
34.

Engineer at Trans Gulf Gas Component for PETROBEL Co.-South
  • United Arab Emirates
  • April 1987 to September 1989

Roles & Responsibilities : Conducting all the following activities :A) Supervision of piping installation.
B) Pipe supports fabrication.
C) Supervision of hydrostatic test of pipes.
D) QC of piping works ( fabrication, fitting-up, welding process ) E) QC of Documentation& Reporting.
F) QC of Scheduling and activities record.
35.

Education

Bachelor's degree, Mechanical Power
  • at Alexandria University-May1986
  • August 2019

Specialties & Skills

Inspection
DIMENSIONS
INTERPRETATION
MATERIALS MANAGEMENT
MICROSOFT WORKS
REPORTS
SUPERVISORY SKILLS
WELDING
CUSTOMER RELATIONS

Languages

Arabic
Expert
English
Expert