INSPECTION ENGINEER(TPI)
M/s. VELOSI –LLC-OMAN
Total years of experience :20 years, 11 Months
PROJECT: LEKHWAIR GAS FIELD DEVELOPMENT OMAN
CLIENT :Petroleum Development Oman-PDO
Jobs handled
Vendor: AUDCO (L& T VALVES)-Chennai
TMBV(TRUNNION MOUNTED BALL VALVE):
Visual Inspection, Dimensional inspection, Positive Material Identification(PMI)
Hydrostatic Shell test, Hydrostatic Seat test, Double block and Bleed hydro test, Air seat test(Low pressure)
FAT, Fugitive Emission Production test witness and Material Test Certificates (MTC Review), NDE Reports review.
Fugitive Emission test as per ISO 15848-2-500mechanical cycles done in all the valves at 20% open and close. The test medium is Helium Gas and pressurized at 1400PSI.
PLUG VALVES:
LCC, CF8M, Gr4A & Gr5A (Duplex SS)Casting pouring witness
Lab test witness including corrosion test, Ferrite test
PMI, NDE, Overlay Welding witness- Stellite and Alloy 625.
GLOBE TYPE CONTROL VALVES
Visual, Stage wise NDE witness, FAT, Painting and Packing.
Vendor - M/s. Audco (L& T valves)-Kanchipuram
GATE, GLOBE, CHECK, BALL-FLOATING &TM VALVES.
Vendor:M/s Severn Glocon valves-Kanchipuram
Control valves
Fast Acting - Actuator Valves-Visual, Stage wise NDE witness, FAT, Painting and Packing
FAT on Control Valves, Visual Inspection of Assembled valves (in painted condition)
Dimensional inspection, Witness of Air-Seat Test (100%)
Witness of Functional Test (Linearity test & Air Fail test)
Witness of Hysteresis & Dead Band test, Verification of Marking - Name plate
Verification of Actuator Accessories - Positioner, Air Filter Regulator
Verification of Painting Colour & Painting Visual & Review of Radiography Films and Reports
Review of Material Test Certificates, PMI reports.
Review of Instrument calibration used during inspection
Control valves Body Mount Leak Test, Seat Leak Test, Actuator / Tubing Leak test, Performance test / Calibration by hysterics &dead band, Valve Opening / Closing Time, Limit Switch function, Solenoid Valve functions, Valves Visual Inspection & Dimensional Inspection
OTHER PROJECTS & COMPANIES VISITED(INSPECTION ACTIVITIES)
M/S.ORBINOX INDIA PVT LTD., COIMBATORE - Globe & Check valves, Knife gate valves inspection as per approved QAP/Drawings/Specs. for our various Projects
M/s. AUDCO PVT LTD., CHENNAI - Power operated / Manual operated Cast Gate valves inspection as per approved QAP/Drawings/Specs. for our various Projects
M/s. SANMAR ENGINEERING LTD., TRICHY - Plug valves inspection as per approved QAP/Drawings/Specs for our various Projects
M/s. SEVERN GLOCON PVT LTD- Inspection of Ball valves and Pumps for our various Projects. as per approved QAP/Drawings/Specs.
M/s L & T LTD., CHENNAI, inspection of Gate, Globe & check valves for various Projects as per approved QAP/Drawings/Specs.
M/s. AUDCO PVT LTD., -KANCHIPURAM - Globe valve inspection as per approved QAP/Drawings/Spec. for our various Projects
M/s. SHALIMAR VALVES INDIA PVT LTD -MUMBAI-Globe, Check, Gate and plug valves inspection as per approved QAP/Drawings/Spec. for our various Projects.
M/s. AMPO VALVES INDIA PVT LTD -Coimbatore- Globe, Check, and Gate valves inspection as per approved QAP/Drawings/Spec. for our various Projects.
PROJECT : Shah Gas Development
CLIENT : M/s.SIAD MACHHINE IMPIANTI S.P.A - Italy
Vendor : BGR Energy systems India ltd- Chennai-T.N-INDIA
MTC, WPS, PQR and WQT Reviews as per ASME SEC-II, V and IX & Radiographic film Interpretation and acceptance criteria as per ASME SEC-VIII DIV-1 CODES and Standards.
Witnessing DPT and Tube to Tube sheet Expansion at both floating and Stationary sides as per codes and approved procedures.
Witnessing Final DPT, HYDRO TEST and Dimensions of Tube bundles as per approved drawings and procedures &
Witnessing Final painting through DFT Checking as per approved procedure.
Witnessing Air test /Pneumatic test and Vacuum test and Hydro testing of pipelines and related facilities as per procedure and specification.
Witnessing of P.M.I (Positive Material Identification) and Hardness Tests.
Witness and Monitoring Blasting and Painting activities.
Performing visual inspection of weld joints, Dimensional inspection and final painting inspections and preparing and informing daily reports to client.
Based on client specifications, Review and approval of vendor QA/QC plans, procedures. Reviewing of Quality plans, ITPs, Approval for project specifications the approval from clients.
To consult with client on various matters related to engineering, fabrication, inspection and NDT.
Monitoring and Carry out the inspection as per Standard Or Quality Assurance Procedure, Drawings, WPS, PQR, NDE Procedure for assigned projects.
Ensure and Reviewing structural and piping Isometric and structural drawings and details; Interpreting the drawings, Codes, Standards and Document.
Witnessed fit up inspection of structural components
Witnessing/Reviewing of Welding Procedure Qualification and Welder performance tests and Destructive Testing of Specimens. Inspecting the Welding of Surge vessels, Manifold spools.
Making surveillance during welding to ensure that qualified personnel carries out work using controlled parameters and correct consumables according to procedure.
Review WPS and other NDT procedures as per ASME sec IX and ASME sec V and sec VIII Div 1
Study of clients Specification and preparation of guidelines for QA/QC activities.
Monitoring of Welding and Fabrication activities, Verification of material traceability records, Visual inspection of Joints before, during and after welding
Ensure and Reviewing the NDT and PWHT are carried out as per applicable code and specification requirements.
Compressor(Forged diaphragm half ring):
Inspection and testing witness (Ultrasonic test and Hardness testing) carried out as per applicable code and specification requirements. .
Positive Material Identification (PMI) witness of the forged diaphragm half ring.
PROJECT : TPC LINKOU POWER PROJECT, 3X800MW
CLIENT : M/s.MITSUBISHI.HEAVY.INDUSTRIES, LTD
COMPANY:M/s. JIC-Japan Inspection Company
Vendor : GEA-BGR Energy systems India ltd-Andhra Pradesh-INDIA
JOBS HANDLED:
BALL COLLECTOR AND DEBRIS FILTER & ITS ASSEMBLY:
Final visual inspection was carried out for serial no, part no., verifications & surface imperfections
Ball collector (Ball vessel-Shell) skid assembly Hydro test witnessing inspections as per approved drawing at the required pressure and duration
Ball collector (Ball vessel) skid assembly final dimensional and nozzle orientation inspection as per approved drawings/specifications/codes.
Radiographic film interpretation as per code/specification.
DEBRIS FILTER-Shell & Ball collector skid assembly (Actuator) and Base frame final painting witnessing inspection as per approved procedure & Dry film thickness (DFT) as per specifications.
Ball collector & Ball vessel skid assembly final packing witness.
TCS loose items and DPMS (Differential Pressure Measuring system) Final packing witness.
DEBRIS FILTER Dry Functional test witnessing inspections as per approved procedure
Mechanical run test witnessing inspections as per approved procedure.
PROJECT:2x150Mw thermal power project
CLIENT: Shree cement ltd-beawar-rajasthan-india
Vendor :Cethar vessels ltd-Trichy
DUTIES & RESPONSIBILITIES:
Based on client specifications, Review QA/QC plans, procedures. Reviewing of Quality plans, ITPs, Approval for project specifications the approval from clients.
Monitoring and Carry out the inspection as per Standard, Specification, Drawings, WPS, PQR, NDE Procedure for assigned projects.
Ensure and Reviewing structural and piping Isometric and structural drawings and details; Interpreting the drawings, Codes, Standards and Document.
Witnessed fit up inspection of structural components
Witnessing/Reviewing of Welding Procedure Qualification and Welder performance tests and Destructive Testing of Specimens. Inspecting the Welding of Surge vessels, Manifold spools.
Making surveillance during welding to ensure that qualified personnel carries out work using controlled parameters and correct consumables according to procedure.
Review WPS and other NDT procedures as per ASME sec IX and ASME sec V and sec VIII Div 1
Study of clients Specification and preparation of guidelines for QA/QC activities.
Monitoring of Welding and Fabrication activities, Verification of material traceability records, Visual inspection of Joints before, during and after welding.
Ensure and Reviewing the NDT and PWHT are carried out as per applicable code and specification requirements.
Project 1: Gas flow pipe line -Abudhabi-UAE
Client: GASCO- Abudhabi Gas Industries ltd-Abudhabi-UAE
JOBS HANDLED
Multi-discipline experience in Oil and Gas - flow station upgrade, Gas plant, Cross country pipeline. Specializing in fabrication, installation, QA/QC documentation, welding inspection, piping and site management.
Have participated in projects executed by major Oil and Gas clients such as GASCO.Familiar with different clients specifications as well as ASME B31.8, API 1104, ISO 9000:2000 series, and other internationally utilised codes and standards.
Project 2: BeATT -Central environment protection facilities-Abudhabi
Client: TAKREER- Abudhabi oil re finery company-Ruwais-Abudhabi-UAE
Inspected items: Storage tanks, Cross country pipelines(Oil & Gas), Pressure parts & its vessels
Jobs handled.
Welded steel tanks for oil storage.
Chemical plant and petroleum oil refinery piping.
Piping in various forms like cooling water services, Hydrocarbon services, Caustic soda services & chlorine services.
Pressure vessels, Piping and structural for petrochemical plants, and storage tanks.
Duties & responsibilities:
Witnessing/Reviewing of Welding Procedure Qualification and Welder performance tests and Destructive Testing of Specimens.
Witnessing & Monitoring of NDT activities like Radiographic testing, Manual Ultrasonic and Magnetic particle testing & Hydro testing of Pipelines.
Review the Radiographs of PQRs, Welder performance, production welds of Pipelines.
Inspecting/measuring the blasted surface roughness, releasing for painting and check WFT/ DFT for each coat and Monitor/recording the Dew points, Relative humidity and steel temperatures before commence of blasting/painting activities.
Witnessing the holiday test on Heat shrink sleeve wrapping prior to installation.
Coordination for inspection activities between client and sub-contractor. Review the final dossier & release for Hydro test.
Based on client specifications, Review of vendor QA/QC plans, procedures.
Study of clients Specification and preparation of guidelines for QA/QC activities.
Witnessing/Reviewing of Welding Procedure Qualification and Welder performance tests and Destructive Testing of Specimens. Inspecting the Welding of Surge vessels, Manifold spools.
Witnessing & Monitoring of NDT activities, Post Weld Heat Treatment & Hydro testing of Piping Spools.
Welder performance, production welds of surge vessels, bends & manifold piping spools.
Inspecting/measuring the blasted surfaces for roughness, releasing for painting and check the DFT for each coat. Witnessing the holiday test on polyurethane coatings. Review the final dossier & release for shipment.
Making surveillance during welding to ensure that qualified personnel carries out work using controlled parameters and correct consumables according to procedure.
Review WPS and other NDT procedures as per ASME sec IX and ASME sec V.
Witnessing procedure qualification and welder qualification test & monitoring each welder performance.
Performing visual inspection of weld joints, preparing daily reports.
Witnessing of UT, MPI, LPT, evaluating to RT films, hydraulic testing and air leak testing.
Carryout internal audits and assist in vendor audits.
Review and witnessing of Hydrostatic pressure test pack and carryout line checking to confirm its completeness and prepare punch list.
To consult with client on various matters related to engineering, fabrication, inspection and NDT.
Inspection of GRE and GRP in above and underground pipelining.
Project: Various BHEL supply projects -Trichy-Tamilnadu-India.
Clients-Various clients including MNC
Inspected items: Boiler Pressure parts & its vessels
JOBS HANDLED:
Pressure parts and Pressure Vessels & Inspection of packaged BOILERS:
Various pressure parts auxiliaries like Steam drum, Mud drum, super heater, integral economizer, evaporator, water wall panel, bed coil, bottom wall panel, air pre heater, air receiver, down comer & baffle wall panel.
Duties & Responsibilities:
Inspection of materials, Identification & certification, fit-up, welding inspection of welds and dimensional check of SS & CS piping in fabrication shop & field.
Preparation of WPS, PQR, Welder qualification as per ASME sec IX and AWS D1.1.
Conducting procedure and welder qualification test & monitoring each welder performance.
Making surveillance during welding to ensure that qualified personnel carries out work using controlled parameters and correct consumables according to procedure.
Performing visual inspection of weld joints, preparing daily welding reports and offering for NDT according to piping class & preparing PWHT reports.
Witnessing of UT, MPI, LPT, evaluating to RT films, hydraulic testing and air leak testing.
Preparation and tabulation of inspection reports and quality dossier to IBR.
Completed workshop on entrepreneur development held by Indian Society for technical education in JAYARAM COLLEGE OF ENGG & TECHNOLOGY. I am a GOLD MEDALIST in HSSC.