Sekar Palanisamy

SEKAR PALANISAMY

QA/QC Engineer | Quality Inspector | CMM Programmer

Professional Summary

QA/QC engineering experience with 9+ years in aluminium extrusion, CNC machining, fabrication, casting, powder coating, anodizing and assembly manufacturing.
Skilled in CMM programming (Hexagon PC-DMIS and Zeiss Calypso), dimensional inspection, ISO 9001:2015 Quality Management Systems, GD&T, and quality tools including PPAP, APQP, SPC, MSA, FMEA, CAPA and 8D. Proven ability to improve product quality, reduce defects, resolve customer complaints, and support continuous improvement activities.


Desired Position: Quality Inspection & QA/QC Engineering Job

Desired Field: CNC Machining, Fabrication, Extrusion, Casting, Powder Coating, Anodizing, Aluminium Profiles & Facade Products with CMM Programming in (Hexagon PC-DMIS & Zeiss Calypso)

KEY SKILLS:

 QA/QC Engineering
 Quality Inspection
 ISO 9001:2015
 GD&T / Drawing Reading
 CMM Programming (Hexagon PC-DMIS & Zeiss Calypso)
 PPAP / APQP/ SPC / MSA / FMEA
 Root Cause Analysis, CAPA, 8D Methodology
 Aluminium Extrusion
 CNC Machining, Fabrication & Casting
 Supplier Quality Management
 Customer Complaint Handling

WORKING EXPERIENCE SKILLS, RESPONSIBILITIES & DUTIES:

 Implemented Quality control procedures, Inspection plans and testing requirements.

 Prepared inspection reports, Material certificates and Quality documentation.

 Knowledge of standards such as ISO 9001: 2015 QMS, ASTM, ASME, DIN, EN, BS for Aluminium Products.

 Performed incoming, in-process, and final inspections of Aluminium extrusion, casting, fabrication, and CNC-machined components.

 Drawing Reading, Knowledge of GD&T.

 Conducted dimensional inspections using CMM (Hexagon PC-DMIS and Zeiss Calypso).

 Performed root cause analysis using 8D, Fishbone Diagram, and CAPA methodologies.

 Managed supplier quality issues and customer complaints.

 Monitored SPC, Cp/Cpk, Pp/Ppk, MSA, and FMEA activities.

 PPAP (Production Part Approval Process), Basics of APQP.

 Seven (7 QC) Tools, 5S Philosophy, Kaizen for Continuous Improvement.

 8D (8 Disciplines Report), NCR (Non-Conformance Report), Root cause analysis.

 For handling in Primary & Secondary and finishing process like Shot blasting, Surface Treatment, Welding (Basics of NDT), Functional leak test, Powder Coating, Painting, Bolt Tightening and Final Assembly in Aluminium Machining, Casting, Extrusions, Welding, Fabrication, Crimping profiles & Construction field products like construction profiles and CNC machined tool holders, gears, impellers, discharge, up thrust, washer taper lock, pump shaft suction & inlet adapter, pump, motor & rotor shaft.

 Leak test, Welding, Hardness (BHN & HRC) Webster hardness test & MICRO Test, Painting inspection, Repeatability test, DFT Meter, Paint Color Inspection test (Delta E), Impact test, Bent test, Selling test, Salt Spray test, Glassy meter test, PH, Contamination test etc.

 Quality Improvements in Painting, Anodizing & Powder coated parts by analyzing the defects and to find Counter measures for the problem and improving process control parameters.

 Hands on Experience in Handling Equipment’s like Spectrometer, UTM (Universal Testing Machine), UTS, TRIMOS 2D Height Gauge.

 CMM (Programming, alignment, features creation, clearance plane, dowel hole preset and report making).

 Digital Vernier calipers, Micrometer, Height gauge, Depth gauge, Slip gauge, Bevel protractors, Try Square, Screw thread gauge, feeler gauges, Surface finish Comparators & Testers, Hardness Testers, Profile projector, VMS (Vision measurement system) etc.