I&C Engineer
FICHTNER Consulting Engineers
Total years of experience :19 years, 6 Months
Client: (SWCC) Al-Khobar Seawater Desalination PROJECT.
• Responsibilities as I&C Engineer at SWRO (Sea Water Reverse Osmosis) RO-1 & RO-2 plants facilities, Intake, DMF, DAF, Chemical building, C Filter, Post-treatment, and Sludge area.
• Review and comments for subcontractor technical deliverables.
• Work with Control System (SIEMENS Simatic 200, and MCMS (Bently Nevada) Vendors.
• Work at YOKOGAWA Centum VP DCS for SAT and loop check activities.
• Visual inspection with the proponent of PCS system, I/O checks, and function check, prepare system for loop check activities.
• Red line drawings as per site condition, and maintain the record for as-built and submission.
• Pre-commissioning activities (IR Test, Calibration, Loop test, Function test, tripping test with Cause & effect matrix, Logic test at field and PCS system.
• Monitor Instrument erection activities as per the scope of work.
Instrument System Engineer from EPC contractor Samsung Engineering, responsibilities at overall plant facilities (Plant-730 to 736) of phases # I & II.
Review and comment on subcontractor technical deliverables.
Work with DCS, ESD, VMS Vendors(EMERSON) CCS(Woodward).
SAT activities, visual inspection with the proponent of the PCS system, I/O checks, and function checks prepare a system for loop check activities.
Work and coordinate with PCS system (DCS, ESD, CCS, VMS, F&G) vendors.
Involve and monitor SAT activities for System/Network/Marshaling Cabinets performed at the site.
Preparation of SAT Procedure documents for SAT activities.
Redline drawings as site condition and maintain the record for as-built and submission.
Pre-commissioning activities (IR Test, calibration, loop test, Function test, tripping test with Cause & effect matrix, logic test at field and PCS system.
Monitor Instrument erection activities as per the scope of work.
• Instrument Engineer from EPC contractor Bilfinger, responsibilities at Air compressor, Chiller, Dryer units.
• Pre-commissioning activities (IR Test, Calibration, Loop test, Function test, tripping test with Cause & effect matrix, Logic test at field and DCS system (Honeywell C300).
• Involve and monitor SAT activities for System/Network/Marshaling Cabinets (system testing procedure) performed at the site.
• Preparation of loop folder as per Aramco standard and submission to the client.
• Monitor Instrument erection activities as per the scope of work.
• Redline drawings as per site condition, and maintain the record for as-built and submission.
• Instrument QA/QC from EPC Contractor ACCIONA Agua, responsibilities at REVERSE OSMOSIS DESALINATION PLANT at different units e.g. RO Rack1~Rack 12, Intake Area, DAF Area, DMF Area, MEB (Main electrical building), MCB (Main chemical building), CO2 Tank Farm Area, REMIN (Remineralisation building), Analyzer shelter, Post-treatment system.
• Prepare ITP (Inspection Test Plan) as per the scope of work and site activities.
• Co-ordinate with clients (Fichtner & SWCC) and Attend Witness activities with Sub-Contractor companies e.g. ALFANAR, TAMIMI, ORAIT, AHG.
• Material receiving inspections before start construction activities.
• Monitoring of site instrumentation activities to ensure that the work is being carried out as per standards.
• Inspection for Modbus and Profibus protocol instruments and Siemens DCS system.
• Carried out Loop check of Transmitters, function, and logic checks of switches and all instruments.
• Preparation of ECC (Erection Completion Certificate), and MCC (Mechanical completion certificate).
Work as E & I QA/QC Inspector in OLAYAN DESCON(EPC) in Jubail Saudi Arabia.
• Client: (SASREF) Saudi Aramco Shell Refinery Co.
• QA/QC responsibilities in OPC Area in units 10, 11, 13, 14.
• Performing Inspection & Witness for Commissioning & Start-up activities, Preparation of Checklists, and attached documents as per standard.
• Monitoring of site instrumentation activities to ensure that the work is being carried out as per standards.
• Carried out calibration Supervision of Transmitters, Control valves, transducer, switches, and all instruments.
Work as Instrument QA/QC Inspector in China Tianchen Engineering Corporation (TCC)
(EPC) in Jubail Saudi Arabia.
• Client: SAUDI Methanol Co (AR-RAZI).
• QA/QC responsibilities at AR-RAZI Plant I(Utility) & Plant-IV Area in Compressor, Reformer, Synthesis, Distillation, Boiler, and Methanol storage yard units.
• Prepare ITP (Inspection Test Plan) as per the scope of work and site activities.
• Material receiving inspections before start construction activities.
• Perform Witness and FAT activities for System/Network/Marshalling Cabinets (system testing procedure) at the vendor (Honeywell, BMC, Fisher) warehouse and workshop area.
• Perform Witness for third party calibration at MTE workshop in Dammam.
• Performing Inspection & Witness in CCR-IV (central control room, CSS-IV (central substation in Plant-I and Plant-IV area for System Cabinets, Marshalling Cabinets, Networking Cabinets, etc.
• Inspection activities with the third party (TECHSEN) for Fiber Optical cable splicing and OTDR test.
• Prepare and Verify the loop check field package. Redline IFC drawings.
• Performing Inspection & Witness for Main cable tray and branch cable trays, Homerun cables, and Branch cables, Junction Boxes.
• Witness for IR Test for Homerun cables and Branch cables before and after laying/pulling.
• Performing Inspection & Witness for conventional field Instruments, switches, Valves, LLP & LCP.
• Attend PSSR and final walkthrough with client after completion of inspection work and then clear punch list.
• Prepare the Mechanical Completion(M/C) system folder and quality system Dossier and submit to the client.
Work as Instrument QA/QC Inspector in HAJARIS General Contracting Est. in Jubail Saudi Arabia.
• Client: SAUDI KAYAN.
• QA/QC responsibilities in HDPE Area in Reactor No 3.
• Material specification verification and Inspection of all the received material for conformance to all standard requirements.
• Performing Inspection & Witness for Commissioning & Start-up activities, Preparation of Checklists, and attached documents as per standard.
Work as Instrument QA/QC Inspector in OLYAN DESCON in Yanbu, Saudi Arabia.
• Client: (SAMREF) Saudi Aramco Mobile Refinery Company LTD.
• QA/QC responsibilities in T3 Area in unit 41 FLUID CATALYTIC CRACKING(FCC), unit 31(NHT off-gas Compressors), unit 66(MO GAS DESULFURIZATION unit.
• Material specification verification, and Inspection of all the received material for conformance to all standard requirements.
• Performing Inspection & Witness for Commissioning & Start-up activities, Preparation of Checklists, and attached documents as per standard.
• Monitoring of site instrumentation activities to ensure that the work is being carried out as per standards.
• Carried out calibration Supervision of Panel mounted Electronic Indicator/ Controller, control valves, transducer, switches, and all instruments.
QA/QC responsibilities for the upgrade of ELLIOTT Compressor obsolete Control panel C-5401D.
Preparation of MAR(Material Approval Request), BOM(Bill of material and ITP(Inspection Test Plan).
Material specification verification and Inspection of all the received material for conformance to all standard requirements.
Performing Inspection & Witness for Commissioning & Startup activities (Contractors punch list verification, Loop Folders document verification, Calibrations, Loop checking, Troubleshooting of all sorts of conventional, fundamental & FFB instrument loops).
Monitoring of site electrical and instrumentation activities to ensure that the work is being carried out as per standards.
Carried out calibration Supervision of Panel mounted Electronic Indicator/ Controller, control valves, transducer, switches, gauges, recording instruments, and all conventional & fundamental instruments. Adjustment of vibration and thrust probes (alert & danger set points), calibration of Proximittors and indicators of Bentley Nevada 3500 series.
Fully conversant with relevant International (ANSI, API, IP, ISO, IEC, IEEE etc.) standards.
Performing Inspection & Witness for Commissioning & Start up activities (Contractors punch list verification, Loop Folders document verification, Calibrations, Loop checking, Troubleshooting of all sorts of conventional, fundamental & FFB instrument loops).
Monitoring of site electrical and instrumentation activities to ensure that the work is being carried out as per standards, Project Quality plan and client requirements.
To conduct cable testing/ grounding resistance test.
Responsible for preparation of documents packages.
Review the Pre-Commissioning and commissioning procedures for all installations under my responsibilities.
Work on SIS Loop Folder also attends SIS Validation testing and commissioning phase.
• Performed Quality Control Instrument inspection activities at site and ensuring that inspections are complied with project drawings, Project specifications, project approved procedures and vendor data sheets and applicable international standards and codes.
• Working knowledge of electrical installations including materials, methods, specifications, and hazardous location identification for oil and gas and/or petrochemical industries.
• Familiar with the international industry codes and standards related to intrinsically safe systems and electrical systems for instrumentation including ISA RP12.6, ISA RP12.2.02, ISA TR12., ANSI MC96.1, IEEE 518, IEEE 1100, IEC 60529, NEMA ICS 6, NEMA 250, NEMA VE 1, NEMA VE 2, NFPA 70/NEC and UL 94.
• Ensure close-out of all snags / punch-points within the time frame agreed with the client.
• Preparation and review the Quality Control Plan, Inspection and Test Plans and Procedures to cover Project inspection requirements.
• Carried out calibration Supervision of Panel mounted Electronic Indicator/ Controller, control valves, transducer, switches, gauges, recording instruments, and all conventional & fundamental instruments. Adjustment of vibration and thrust probes (alert & danger set points), calibration of proximitters and indicators of Bentley Nevada 3300 series.
• Monitoring and witness for installation of control room panels (DCS, ESD, PLC systems and marshalling cabinets.
• Co-ordinates with inspection personnel to conduct inspection for instruments components prior to commissioning. Provide inspection coverage in the field for site surveillance and the follow up daily RFIs and ITRs.
Performing Quality Control Instrument inspection activities at site and ensuring that inspections are complied with project drawings, Project specifications, Project approved procedures and Vendor Data Sheets and applicable international standards and codes.
Preparation and review the Quality Control Plan, Inspection and Test Plans and Procedures, to cover Project inspection requirements.
Witness the bench set calibration of Pressure, Level, Flow and temperature Transmitters in the calibration shop and skid mounted instruments as per approved Data Sheets.
Witness the Functional test & calibration of Pressure and Temprature switches and Pressure gauges.
Witness the Functional test & calibration of On-Off valves and Control Valves.
Conducting surveillance inspection for Construction Activities. Witness the Inspection for installation of field mounted instruments, junction boxes, LCP, s, cable trays, air lines, impulse tubing, control valves, Transmitters like Pressure, flow, Level, Temperature, Analyzers and PH, Conductivity Transmitters.
Witness the inspection for instruments such as push buttons, Gas Detectors and smoke detectors.
Carried out inspection for Panel installation of DCS, ESD Marshalling cabinets. Witness the Pressure leak testing for air headers, impulse tubes, Valves body seat leakage test.
Carried out inspections for LAN cables, DCS, ESD system cables. Prepare the Site Observations (SOR) and NCR (Non Conformance Report) for document and record the violations and follow up until taken corrective action and close the NCR.
Co-ordinates with inspection personnel to conduct inspection for instruments components prior to commissioning. Provide inspection coverage in the field for site surveillance and the follow up daily RFIs and ITRs.
Conduct tests of all components, insulation resistance test, Continuity and resistance test. Inspect material quality as per project specification.
Conduct inspection of cable Routing, termination jobs, power, and control panel works, and cable tray installation works.
Inspection, Testing, Test record Documentation, and Commissioning. Inspection of reviewing drawings as per site conditions.
Inspecting installation jobs, Design execution as per drawing.
Witness cable meggering, continuity test.
Checked and reviewed all the Instrument Engineering Items and Equipment Check Lists.
Working Knowledge of refinery instrumentation maintenance and repair procedures. Aware of live plant constraints.
Weekly meetings with all discipline Supervisors involved in the project.
All input for exclusions, inclusions, deviations, and clarifications encoded on a computer using MS-Office Word, Excel and Access outlook and PowerPoint.
Installation of cable Routing, termination jobs, power and control panel works, cable tray installation works.
Cable laying, trenching, conduits and cable tray supports installation.
Reviewing drawings as per site conditions and conditions
Coordinate with Instrument Engineers to monitor and close punch list items prior to energization.
Prepare and submit all documents for final acceptance prior to commissioning.
Conduct tests of all components, insulation resistance test, Continuity test Loop test.
Witness and monitor Instrument work based on client standard.
Installation of cable Routing, termination jobs, power and control panel works, cable tray installation works.
Cable laying, trenching, conduits and cable tray supports installation.
Reviewing drawings as per site conditions and conditions
Prepare and submit all documents for final acceptance prior to commissioning.
Conduct tests of all components, insulation resistance test, Continuity test Loop test.
Witness and monitor Instrument work based on client standard.
Inspect material quality as per project specification.
Complete Erection, Commissioning and Start up of PLC based machines, Block Molding, Pre-Expander, Cutting Line and BURKLE Press unit.
Checked and reviewed the entire instrument Engineering Items and Equipment Check Lists.
Installation of cable Routing, termination jobs, power and control panel works, cable tray installation works.
Cable laying, trenching, conduits and cable tray supports installation.
Reviewing drawings as per site conditions and conditions
Coordinate with Instrument Engineers to monitor and close punch list items prior to energization.
Prepare and submit all documents for final acceptance prior to commissioning.
Conduct tests of all components, insulation resistance test, Continuity test Loop test.
Assigned to Review all Subcontractor Technical Documentation Circulation prior approval to all concerned lead official.
Worked at DEWAN Sugar Mills Group on different sites for the complete Automation of Boilers at (KHOSKI Sugar Mill, BHAWANI, & Al-ASAF sugar Mills) as an instrument Technician.
Performing Inspection & Witness for Commissioning & Start up activities (Contractors punch list verification, Loop Folders document verification, Calibrations, Loop checking, Troubleshooting of all sorts of conventional, FoundaioFB instrument loops).
Worked at BHP Billiton, servicing of GASCO Unit. Start-up and commissioning of all units. Start-up and commissioning of Hot water unit as an Instrument Technician.
Worked at ATTOCK OIL Refinery for Installation and commissioning of fire alarm, smoke detectors safety project as an Instrument technician.
Work on home automation project. It was security oriented project.
Measurement and control Process variable and measurement Communication Industrial Electronics
