Qa/qc Mechanical Engineer
Sankyu Saudi Arabia
Total years of experience :13 years, 5 Months
AG & UG Piping :-
* WPS/PQR
* Welder qualification (WQT/WPQ)
* Fit - up Clearance and corresponding Inspection of AG & UG Pipes with reference to Approved Drawing
* Weld visual
* Preparation of LHS
* NDE Clearance including RT, UT, DPT, PWHT, Hardness, PMI etc.
* Documentation as per Loop files
* Line check and MC clearance
* Loop file In - process and Final QC clearance for Hydro - test.
* Hydro - test witness and clearance of loops as per each Loop file
* Holiday test (for UG lines)
* Tool Box Talks, Welder Productivity, Fitter productivity, Electrode consumption
* Petty contractor handling and stabilization of their corresponding QC Dept.
* Internal Audit and Client Audit.
Structure :-
* Verify and Inspect Civil foundation clearance to Mechanical
* Welder Qualification as required
* Fit - up clearance as per drawing
* Weld visual
* NDE clearance such as UT, DPT etc.
* Inspection prior to release for Equipment/Piping erection (Structure alignment - Elevation, Verticality & Torqueing, Snug tightening etc.)
* Release for Grouting
* Inspection prior to release from Structure to Piping
Equipment :-
* Foundation/Structure Handover (Civil/Mechanical to Equipment)
* Equipment (Static/Rotary) Alignment Inspection
* Equipment Internal Inspection
* Equipment Site Hydro/Pneumatic Test Inspection
* Final Box - up.
AG & UG Piping :-
* WPS/PQR
* Welder qualification (WQT/WPQ)
* Fit - up Clearance and corresponding Inspection of AG & UG Pipes with reference to Approved Drawing
* Weld visual
* Preparation of LHS
* NDE Clearance including RT, UT, DPT, PWHT, Hardness, PMI etc.
* Documentation as per Loop files
* Line check and MC clearance
* Loop file In - process and Final QC clearance for Hydro - test.
* Hydro - test witness and clearance of loops as per each Loop file
* Holiday test (for UG lines)
* Tool Box Talks, Welder Productivity, Fitter productivity, Electrode consumption
* Petty contractor handling and stabilization of their corresponding QC Dept.
* Internal Audit and Client Audit.
Structure :-
* Verify and Inspect Civil foundation clearance to Mechanical
* Welder Qualification as required
* Fit - up clearance as per drawing
* Weld visual
* NDE clearance such as UT, DPT etc.
* Inspection prior to release for Equipment/Piping erection (Structure alignment - Elevation, Verticality & Torqueing, Snug tightening etc.)
* Release for Grouting
* Inspection prior to release from Structure to Piping
Equipment :-
* Foundation/Structure Handover (Civil/Mechanical to Equipment)
* Equipment (Static/Rotary) Alignment Inspection
* Equipment Internal Inspection
* Equipment Site Hydro/Pneumatic Test Inspection
* Final Box - up.
AG & UG Piping:-
* WPS/PQR
* Welder qualification (WQT/WPQ)
* Fit - up Clearance and corresponding Inspection of AG & UG Pipes with reference to Approved Drawing
* Weld visual
* Preparation of LHS
* NDE Clearance including RT, UT, DPT, PWHT, Hardness, PMI etc.
* Documentation as per Loop files
* Line check and MC clearance
* Loop file In - process and Final QC clearance for Hydro - test.
* Hydro - test witness and clearance of loops as per each Loop file
* Holiday test (for UG lines)
* Tool Box Talks, Welder Productivity, Fitter productivity, Electrode consumption
* Petty contractor handling and stabilization of their corresponding QC Dept.
* Internal Audit and Client Audit.
Structure:-
* Verify and Inspect Civil foundation clearance to Mechanical
* Welder Qualification as required
* Fit - up clearance as per drawing
* Weld visual
* NDE clearance such as UT, DPT etc.
* Inspection prior to release for Equipment/Piping erection (Structure alignment - Elevation, Verticality & Torqueing, Snug tightening etc.)
* Release for Grouting
* Inspection prior to release from Structure to Piping
AG & UG Piping :-
* WPS/PQR
* Welder qualification (WQT/WPQ)
* Fit - up Clearance and corresponding Inspection of AG & UG Pipes with reference to Approved Drawing
* Weld visual
* Preparation of LHS
* NDE Clearance including RT, UT, DPT, PWHT, Hardness, PMI etc.
* Documentation as per Loop files
* Line check and MC clearance
* Loop file In - process and Final QC clearance for Hydro - test.
* Hydro - test witness and clearance of loops as per each Loop file
* Holiday test (for UG lines)
* Tool Box Talks, Welder Productivity, Fitter productivity, Electrode consumption
* Petty contractor handling and stabilization of their corresponding QC Dept.
* Internal Audit and Client Audit.
Structure :-
* Verify and Inspect Civil foundation clearance to Mechanical
* Welder Qualification as required
* Fit - up clearance as per drawing
* Weld visual
* NDE clearance such as UT, DPT etc.
* Inspection prior to release for Equipment/Piping erection (Structure alignment - Elevation, Verticality & Torqueing, Snug tightening etc.)
* Release for Grouting
* Inspection prior to release from Structure to Piping
QA/QC Activities :-
* Method Statement / ITP / QAP preparation and approval.
* WPS/PQR qualifications
* WQT/WPQ qualifications
* Incoming Inspection - IQC
* Raw Material Testing (as per Quality Plan and ASME Standards)
* Stage Inspection such as Fit - up, Dimensional checking, Assembly Checking before Full Welding
* Final Inspection, NDT clearance (DPT/MPT, UT, RT), PWHT Chart review etc.
* Witness RF Pad test, Hydro-test, Pneumatic test, Pressure test, Leak Test etc.
* Documentation as per ISO Standards with reference to Purchase Order, Bill Of Material, Drawing and Quality Plan
* Call booking of the completed Fabricated Items via official mail sent to our Clients
* Pre - dispatch Inspection
* NCR closings
* Inspection of Electrode Oven room (Calibration of Ovens, Oven register etc.), PWHT Recorder, Thermocouple etc.
* Quality Audit (Internal/External - Quarterly/Half yearly)
Production Activities :-
* Verification of Purchase Orders and Cost Sheet before the job is taken
* Study of Bill of Material and Drawing
* Production Scheduling/Planning
* Preparation of Job Card that includes Job No., Raw Materials to be used, step by step Fabrication process along with the respective Machine nos., Job Dispatch date, Job Qty, QAP No. etc.
* Traceability maintenance, Raw material availability record, Inventory etc.
* Shop - floor handling
* Execution of day to day fabrication jobs such as Calculation of Developing Length, Cutting, Bending, Rolling, Machining, Tack Welding, Preheating, Full Welding etc.
* Work Instructions (as per Quality Plan) such as Critical Dimensions' Chart, Process Sheet etc.
* Attending to Client and their complaints and queries
* On Time Delivery maintenance
AG & UG Piping :-
* WPS/PQR
* Welder qualification (WQT/WPQ)
* Fit - up Clearance and corresponding Inspection of AG & UG Pipes with reference to Approved Drawing
* Weld visual
* Preparation of LHS
* NDE Clearance including RT, UT, DPT, PWHT, Hardness, PMI etc.
* Documentation as per Loop files
* Line check and MC clearance
* Loop file In - process and Final QC clearance for Hydro - test.
* Hydro - test witness and clearance of loops as per each Loop file
* Holiday test (for UG lines)
* Tool Box Talks, Welder Productivity, Fitter productivity, Electrode consumption
* Petty contractor handling and stabilization of their corresponding QC Dept.
* Internal Audit and Client Audit.
Structure :-
* Verify and Inspect Civil foundation clearance to Mechanical
* Welder Qualification as required
* Fit - up clearance as per drawing
* Weld visual
* NDE clearance such as UT, DPT etc.
* Inspection prior to release for Equipment/Piping erection (Structure alignment - Elevation, Verticality & Torqueing, Snug tightening etc.)
* Release for Grouting
* Inspection prior to release from Structure to Piping
6.43 (10-point GPA)