Mechanical engineer
DOMUS LLOYD CONTRACTING LIMITED (DLCL)
Total years of experience :13 years, 5 Months
• Planning, Supervision and Monitoring of the various activities in piping construction activities like fit up, fabrication and erection site, as per Piping Isometric Drawings(IFC).
• The issuance of Construction deliverables (Construction Procedures, Work Packs, construction Method statements, JSA as per Aramco standard).
• Clearing of punch lists & Ensuring of Reinstatement after pre-commissioning.
• Developed manufacturing processes by modifying equipment for fabricating, assembling, and installing components.
• Ensured system and product quality by designing testing methods and confirming fabrication, assembly, and installation processes.
• Prepared and submitted inspection notifications for equipment and steel structures to clients.
• Ensured proper alignment and orientation of piping based on piping design diagrams.
• Verified equipment preservation records and vendor certifications.
• Interpreted and marked up engineering flow diagrams, isometric, and as-built drawings.
• Selection and issue of all the required fittings and materials as per drawing and codes.
• Participate in the elaboration of Construction Methods procedures & Construction Execution Plan, and ensure in liaison with the site team that they are well understood and implemented on site.
• Conducted studies on potential changes or improvements, estimating associated costs.
• Collaborated with technical and engineering groups for assistance in areas beyond personal experience or capability, facilitating the installation and interpretation of procedures.
• Monitored equipment performance and condition, implementing necessary changes to plans or procedures to enhance equipment reliability.
• Interface with the Construction Quality Manager to ensure project quality issues are addressed and implemented in project.
• Ensure timely reporting to Management and Construction Manager: follow up of activity, critical deviation of activities and/or potential risks.
• Planning, Supervision and Monitoring of the various activities in piping construction activities like fit up, fabrication and erection site, as per Piping Isometric Drawings.
• Good Knowledge of PFD, P&ID & Plot Plan.
• Initiate necessary corrective actions as and when required during the execution of the Project. Get client feedback on Project execution.
• Ensured adherence to required quality workmanship standards for all assigned tasks.
• Assembled and installed machinery and equipment according to specifications.
• Aligned machines and equipment meticulously using precision tools and laser instruments.
• Conducted preliminary coupling alignment for rotary equipment and ensured proper shim alignment in line with codes and standards.
• Performed saddle soft boot installations as per defined codes and standards.
• Ability to source and expedite Material on site.
• Ensured all work was executed in compliance with relevant safety regulations.
• Executed site tasks according to the construction schedule and managed activities to ensure completion ahead of schedule when possible.
Executed surveillance and in-process inspections across all work phases while maintaining familiarity with all approved quality plans, manuals, specifications, and procedures.
Conducted routine site quality control (QC) inspections, promptly reporting and documenting observed QC discrepancies for immediate relevant corrective action.
Inspected materials and equipment in line with approved drawings and specifications.
Ensured adherence to specifications, method statements, and procedures outlined in the Inspection and Test Plan during project works.
Oversaw the inspection of ROTARY Equipment's Alignment, adhering to API 686 & 610 standards and Manufacturer recommended tolerance.
Inspected foundations, verifying pad plate and anchor bolt projections aligned with client specifications and respected drawings.
Ensured accurate centering, orientation, position, plumbness, leveling, and elevation of respective equipment.
Conducted internal equipment inspections.
Verified preliminary coupling alignment for rotary equipment and ensured shim compliance with codes and standards.
Inspected final coupling alignments, both with and without pipe.
Oversaw the tightening and torqueing of anchor bolts and bed bolts per specifications and vendor recommendations.
Inspected tightening and torqueing of driver and driven base bolts following standard and vendor recommendations.
Managed the installation and inspection of spacer couplings and tightening of fasteners.
Conducted fixture inspections for sagging and implemented necessary corrective actions.
• Conduct surveillance and in-process inspection in all work phases. Be familiar with all project approved quality plans, manuals, specifications and procedures.
• Perform routine site QC inspection surveillance, whilst reporting and documentations immediately and QC discrepancies observed, for relevant and corrective action.
• The completion of QC site instructions and coordinate their closure. Compliance with the site's health and safety regulations.
• Check calibration logs and ensure calibrated equipment is displaying current certificate.
• Conduct joint specification with owner's representative prior to final acceptance and turnover.
• Monitor the effective implementation of Procedures in accordance with Quality Assurance Manuals, Quality Control Inspection Plans, Project Specifications and Standard Codes.
• Prepares Materials takeoff for each assigned work.
• Material specifications, standards and technical specifications.
• Coordinate with production department to ensure timely completion of project without compromising with the quality performance of project.
• Test Packages preparation prior to leak testing.
• Final review of inspection reports and QC dossier.
• To obtain the work condition during the installation of mechanical works, with the ability to show the conditions applicable to daily activities and executing holiday test inspection.
• Reviewing documents as per required ITP/Standard.
• Final inspection and review documents and Manufacturer Data Records, Regular site control inspection.
• Inspection for punch point clearance.
• Quality control responsible Static for inspection of installation mechanical works.
• Conducting of appropriate test and inspection; dimensional and visual checking.
• Responsible for the monitoring and implementation of work to be done with quality as per standard.
• Oversee and render closed physical inspection of the project execution in accordance with the schedule plan and specification.
• Planning, Supervision and Monitoring of the various activities in piping construction activities like fit up, fabrication and erection site, as per Piping Isometric Drawings(IFC).
• The issuance of Construction deliverables (Construction Procedures, Work Packs, construction Method statements, JSA as per Aramco standard).
• Clearing of punch lists & Ensuring of Reinstatement after pre-commissioning.
• Developed manufacturing processes by modifying equipment for fabricating, assembling, and installing components.
• Ensured system and product quality by designing testing methods and confirming fabrication, assembly, and installation processes.
• Implements new technology as associated with process equipment and maintenance tools.
• Review Drawing and coordinate with discipline engineer.
• Coordinate with NDT team to calibrates there machine.
• AS per client requirement taking the TML on the site, such as Vessel, Boiler, Heat exchanger, Pipe.
• Ensure timely reporting to Management and Construction Manager: follow up of activity, critical deviation of activities and/or potential risks.
• Planning, Supervision and Monitoring of the various activities in piping construction activities like fit up, fabrication and erection site, as per Piping Isometric Drawings.
• Good Knowledge of PFD, P&ID & Plot Plan.
• Initiate necessary corrective actions as and when required during the execution of the Project. Get client feedback on Project execution.
• Ensured adherence to required quality workmanship standards for all assigned tasks.
• Assembled and installed machinery and equipment according to specifications.
• Aligned machines and equipment meticulously using precision tools and laser instruments.
• Interface with the Construction Quality Manager to ensure project quality issues are addressed and implemented in project.
• Supervised the installation of improvements and oversaw the overall project, including contractors and contracts.
• Orchestrated the planning, organization, and execution of piping fabrication, fit-up, and erection work.
• Allocated material, manpower, and equipment for daily work activities and monitored all piping installation and modification tasks.
• Coordinated subcontractors and supported activities such as structural work and saddle support alignment.
• Prepared materials according to work schedules and ensured crew adherence to HSE rules.
• Coordinated project efforts with other disciplines, including Civil, E&I, Insulation, and Painting.
• Collaborated with the QC Department and Client Inspectors to conduct inspections, ensuring adherence to quality standards.
• Coordinated with vendor teams to align rotating equipment effectively..
• Reclaimers VP.3 (3 arms) &VP.2 (2 arm)- worked with the team while construction pre-commissioning and commissioning activities.
• Shiploader construction pre-commissioning and commissioning activities.
• Reclaimers rail track installation.
• Conveyor structure installation.
• Conveyor carrying and self-alignment roller support installation IFC drawing.
• Impact, carrying, return roller installation.
• Return roller support installation as per the IFC drawing.
• Motor and gear box installation.
• Tripper car erection, pre-commissioning and commissioning.
• Transfer and receiver chute erection.
• Diverter installation.
• Head and tail pulley installation.
• Magnetic separator installation.
• Conveyor belt scraper installation.
• Mount rotary motor hoist installation.
• Tension pulley and counter weight erection.
• Working with conveyor belt installation and splicing.
• Belt conveyor without load and with load alignment.
• Shiploader counter weight installation.
• Working with water spraying system.
• Monitoring and Supervising Alignment and Inspection activities of process mechanical equipment.
• Assures that quality standards are met and Standards, Guidelines and Protocols are adhered to.
• Coordinates and schedules maintenance activities, utilizing maintenance supervisors and planners as resources.
• Site execution according to the construction schedule and completion of activities ahead of the schedule.
• Ensure work is carried out in compliance with all relevant safety regulation.
• Preparation of material submittals for approval.
• Conduct daily tool box meeting and regular safety organization training for work force.
• Preparation of daily progress report (DPR).
• Maintain the lowest possible material and product levels in store
• Plan manufacturing activities, delivery schedules and production activities.
• Managing and controlling materials flow to meet production demands and customer lead times.
• Ensure materials are available for production if not place the order as per production plan.
• Planning for the Project schedule as per client.
• Maintaining the Records.
• Manage production schedules and handled material requirements.
• Coordinated with management with regard to status of work in progress, material requirements and production problems.
• Check On hand quantity and on order quantity for an emergency production for pump and seal.
• Manage Material Requirements Planning systems.
• Coordinate work order planning strategies with manufacturing to ensure the full utilization of equipment capacity and inventory.
• Aggressive attention to detail when applying company policies, procedure and processes to material planning goals and scheduling objectives that provide profitable results.
• Knowledge of different kind of Material Specifications.
• Capable of working as part of a team.
• Maintains accurate and up to date database of materials purchase and planned.
• Verify every replicated orders and the stock availability.
• Experience in Executing MRP, Bill of Materials (BOM), Master Scheduling and Capacity Planning.
• Tracking Raw Material.
• Materials invoicing and verification against purchase orders.
• Monitor schedules to ensure time efficiency and work accuracy.
• Plan, schedule, estimate and/or coordinate maintenance work.
• Prioritize work and determine preventive maintenance schedule for mechanical equipment.
• Planning work execution as per work vender specifications.
• Purchase materials, tools and equipment.
• Develop specifications for procurement of goods, materials and equipment.
• Estimate and determine labour and material requirements.
• Coordinate maintenance and revisions to automated management information system use and operation.
• Coordinate maintenance work performed by external contractors.
• Prepare alternative maintenance strategies to assist management in determining maintenance program goals and objectives.
• Supervise servicing of facilities and assets (servicing and repair).
• Efficient manpower utilization.
• Ensured all crew members followed safe working practices.
• Responsible for Estimation, Scheduling and Execution for production.
• Meeting with local material suppliers and subcontractors to achieve the goal.
• Preparation of weekly progress and monthly progress report and meeting with engineers and consultants.
• Coordinate closely with QC/QA engineering.
• Coordinate with other departments to ensure timely material availability.
• Coordination, meeting’s with Clients Representative.
• Monitor daily activities and verify compliance to customer’s specifications.
• Maintain close working relationship with the customer’s representative.
Graduated in mechanical engineering