SHARASHCHANDRA SHETTIGAR

Responsibilities:
 Oversee the day to day plant operations which includes Production schedule, Quality Control, Plant Maintenance & Inventory Management for CSD (RGB&PET) & Water lines.
 Develop production plans and schedules based on sales forecasts.
 Track Overall Equipment Effectiveness (OEE) and productivity Key Performance Indicators (KPIs).
 Implement energy-saving and cost-reduction initiatives.
 Analyze weekly EPL (Equipment Performance Loss) and OPL (Operation Performance Loss) to enhance productivity.
 Overseeing all aspects of factory plant operations, including production and maintenance activities, to ensure smooth and efficient functioning.
 Leading a team of production and maintenance personnel, providing guidance, direction, and support to achieve operational objectives.
 Developing and implementing strategic plans to optimize production processes, minimize downtime, and maximize output.
 Ensuring compliance with safety regulations and standards to maintain a safe working environment for all employees.
 Conducting regular inspections and audits of equipment and facilities to identify maintenance needs and address them promptly.
 Collaborating with cross-functional teams to address production challenges, resolve issues, and improve overall plant performance.
 Monitoring and reviewing key performance indicators (KPIs) related to production efficiency, equipment reliability, and product quality, taking corrective actions on a quarterly basis
 Implementing preventive maintenance programs to extend equipment lifespan and minimize unplanned downtime.
 Managing budgetary requirements for production and maintenance activities, optimizing resource allocation to meet operational goals.
 Driving continuous improvement initiatives to enhance productivity, reduce costs, and streamline processes in the factory plant operations.

Key Achievements:
 Initiated a cost reduction project reducing shrink wrap micron size, resulting in an annual saving of $400k million.
 Achieved cost savings of $2.5 Million by improving monthly sugar, concentrate, and preform yields.
 Successfully completed PI-AIB Audit with a score of 900.

Responsibilities:
 Supervised all technical and operational aspects of manufacturing CSD beverages in PET and water lines.
 Planned procurement of raw and packaging materials according to monthly sales forecasts.
 Tracked OEE and productivity KPIs to optimize manufacturing efficiency.
 Led energy-saving and cost-reduction initiatives.
 Prepared CAPEX and OPEX budgets, periodically reviewing actual expenses and implementing controls.
 Ensured successful implementation and maintenance of the operations ERP module (RAPTEC).
 Spearheaded manufacturing operations encompassing both production and maintenance activities within the organization.
 Led project management initiatives to drive efficiency, innovation, and sustainability across manufacturing processes.
 Managed and optimized production schedules to meet quality standards, delivery deadlines, and cost targets.
 Oversaw preventive and predictive maintenance programs to ensure equipment reliability and minimize downtime.
 Coordinated with cross-functional teams to execute projects, streamline workflows, and implement best practices.
 Identified & implemented process improvements to enhance productivity, reduce waste, and increase operational efficiency.

Key Achievements:
 Successfully installed and commissioned a 48, 000 bph KHS CSD line and associated utilities.
 Implemented a 1 MW solar PV system at the facility.
 Installed and commissioned two 3000 KVA step-down transformers for 11 kV grid power.
 Achieved an annual energy saving of $645, 000 through solar utilization.
 Attained an annual saving of $300, 000 by replacing plastic layers with carton layers.

Responsibilities:
 Managed the end-to-end plant maintenance operations, TPM implementation, process improvement, and project management.
 Reviewed and monitored CAPEX and budgeting activities, including value engineering initiatives.
 Planned and headed the facility maintenance work and developed streamlined systems to enhance operational effectiveness.
 Conducted training sessions on analytical tools and implemented TPM practices in maintenance.
 Spearheaded project management initiatives to ensure the successful planning, execution, and delivery of facility management projects.
 Oversaw facility management operations and maintenance (O&M) activities to ensure optimal functionality and efficiency of utility systems.
 Led cross-functional teams to develop and implement strategies for the effective management of facilities and utilities.
 Managed project budgets, timelines, and resources to achieve project objectives and meet organizational goals.
 Developed and implemented preventive maintenance programs to enhance the reliability and longevity of facility assets.
 Managed maintenance of central A/C, cold stores, and freezers for all Halwani Bros warehouses in the Kingdom.

Key Achievements:
 Successfully completed the design, construction, and installation of CSA and MEP projects totaling $30 million for Arabian biscuits (Mamoul), perfume and dry tissues, sugar sachets/sticks, and sugar cube packing facility, covering an area of 13, 000 square meters.
 Effectively managed the design, construction, and installation of CSA and MEP projects valued at $150 million for a sesame, tahina, halawa, jam, dairy, and meat facility, spanning across 42, 000 square meters.
 Installed and commissioned various manufacturing facilities, including factories for sesame, tahina, meat, jam, dairy, and juice.
 Implemented IMS systems (ISO 9001, ISO 14001, OSHAS 18000, FFSC 22000, HACCP) across utilities and facilities.

Job Responsibilities:
• Ensured zero breakdowns, accidents, and quality defects in utilities and production machineries.
• Established and evaluated preventive maintenance programs.
• Implemented TPM and ISO systems in engineering.
• Provided training on Root Cause Analysis (RCA), 5 Why Analysis, and other analytical tools.
• Directed maintenance personnel and coordinated maintenance functions.
• Led project planning, execution, and control activities to ensure the successful delivery of engineering projects.
• Managed project budgets, timelines, and resources to meet quality standards and stakeholder expectations.
• Collaborated with cross-functional teams to develop project scopes, objectives, and schedules.
• Oversaw engineering design, procurement, construction, and commissioning activities to achieve project goals.
• Ensured compliance with safety practices and performed energy management setup changes.
• Led production teams to achieve zero quality complaints and continuous improvement.

Key Achievements:
• Planned and executed projects for Nil Mineral Detergent Bar, surf excel sachets, and auto case packers, among others.
• Achieved a manpower reduction of 54 people through end-of-line automation.
• Added a production capacity of 4000 MT/month for Nil Mineral Bar.
• Constructed a 100 m3/day effluent treatment plant at the Dapada and Daman factories.

Previous Experience

Key Responsibilities:
 To lead & enable the Technicians in maintenance department to ensure Optimum availability of equipment for production.
 Cost reduction in Maintenance.
 Inventory Management for critical & routine spares.
 Vendor Development.
 Energy Conservation.
 Ensure Correct Systems & work practice in plant.
 Carried out CBMS & PM Schedule.
 Employee Health, safety & Environment.
Developing of subordinates

Key responsibilities:

 Oversee the maintenance of Lisec Automatic Glass loading & Cutting Machine, Tam glass tempering machine, Bevilone Beveling machine & polishing machine, Lisec double glazing & Heat mirrors.
 Cost reduction in maintenance.
 Development of subordinates.
 Modern maintenance techniques.
 Standardization of equipment’s.

 Maintenance of Rotary& Static equipment Like, Pumps, Gear Boxes, Centrifuges, Chiller Compressor, Air Compressor, Boiler, Diesel Generator, Fluid Thermo Heater, Cooling Tower, Fire Hydrant System, Condensers, Over Head Crane, Dryer, Crystallizer etc.
 Preventive Maintenance of High Pressure Vessels, Auto claves, Glass Lined Vessels (GLV) Narrators.
 Knowledge of Nondestructive testing like Ultrasonic thickness, X-ray, spark Hydraulic etc.