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SHOAIB ALAM, Lead Instrument Engineer

SHOAIB ALAM

Lead Instrument Engineer·M/S KUKSONS ELECTRONIC PVT LTD

India

Bachelor's degree, Instrumentation Engineering

Work experience

Total years of experience: 10 years, 3 months

Lead Instrument Engineer

February 2022 - July 2022

M/S KUKSONS ELECTRONIC PVT LTD

Pune, India

I found this job using Bayt.com

February 2022 - July 2022

Project Description: ZLD PLANT, GRASIM INDUSTRIES, RAJHAMUNDRY
Responsibilities:
(1) Testing and Commissioning of ZLD PLANT.

(3) Reporting periodically to Maintenance Manager; preparing KPI, PM and CM reports.

(4) Testing of all field instruments and electrical motors in auto and manual mode

(5) Testing and commissioning of WTP, ETP and MEE Plant in auto sequence.

(6) Trouble shooting of PID Controller.

(7) Prepared conceptual and detailed engineering involving preparation of schedule and functional logic diagrams.
(8) Developed cost estimates for exploration prospect
(9) Preparing DSR of site for completing the project in time.
(10) Designed integration mechanics for various instrumentation systems and hardware.
(11) Flex controller communication with Siemens plc S71200 for ATLAS COPCO Damper nut runner system.
(12) Preparing FAT report of PLC Panel.
(13) SCADA and HMI screen designing.

Company industry:
Automotive Dealership & Distributor
Job role:
Management

Lead Instrument Engineer

September 2011 - September 2020

M/S S.A. FABRICATORS & CIVIL ENGINEERS

Medina, Saudi Arabia

September 2011 - September 2020

Project Description: 130MLD SEWAGE TREATMENT WATER REUSE PLANT PROJECT
Responsibilities:
(1) Erection, Testing and Commissioning of 130MLD SEWAGE TREATMENT WATER REUSE PLANT
(2) Leading a team of 6 instrument technicians
(3) Reporting periodically to Maintenance Manager; preparing KPI, PM and CM reports.
(4) Troubleshooting of redundant Profibus communication between 30 RTUs and the contrl room; comprising of 2 pair hot/standby controllers and pair of dual redundant scada servers.
(5) Planning required upgradation for instruments to achieve production quality and cost minimizing.
(6) Maintenance and calibration of pneumatic control valves, part turn actuated valves and Solenoid operated valve.
(7) Maintenance and calibration of different analyzers: Conductivity, Chlorine, PH, , Turbidity, Silica Analyzer, Sodium Analyzer ( Endress and Hauser ).
(8) Maintenance and calibration of transmitters PT, LT(Ultrasonic type, Hydrostatic type, Radar type), TT, DPT, FT(Ultrasonic type, Electromagnetic type, Clamp on), DPS, PS, LEVEL PROBE (Emerson Rosemount, Endress & Hauser, ABB, .....) .
(9) Maintenance and calibration of transmitters PT, LT(Ultrasonic type, Hydrostatic type, Radar type), TT, DPT, FT(Ultrasonic type, Electromagnetic type, Clamp on), DPS, PS, LEVEL PROBE (Emerson Rosemount, Endress & Hauser, ABB, Wika.....) and Monitran vibration transducers.
(10) Ensure Spares balance and inventory control for all instruments’ spare parts
(11) Erection, Calibration of Fuel Oil Handling System.
(11) Prepared conceptual and detailed engineering involving preparation of schedule and functional logic diagrams.
(12) Developed cost estimates for exploration prospect
(13) Electrical motor Performed overhauling and maintenance of electrical motors.
(14) Designed integration mechanics for various instrumentation systems and hardware page 3-4

(15) Involved in testing and commissioning of DOL, STAR DELTA SATRTER AND LT PANEL
(16) Involved in testing and commissioning of 3 phase/1 phase induction motor and Transformer.
(17) Involved in testing and commissioning of VFD ACS550 AC DRIVE

Company industry:
Industrial Engineering & Automation
Job role:
Engineering

Instruments and Control Systems Engineer

January 2013 - September 2017

M/S S.A. FABRICATORS & CIVIL ENGINEERS

January 2013 - September 2017

Project Description: 3×660MW Thermal Power Plant, MAHAGENCO, Koradi, Nagpur/LANCO INFRATECH LTD.
Responsibilities:
(1) Erection, Testing and Commissioning of ASH HANDLING PLANT, DM, PT PLANT, COAL HANDLING PLAT.
(2) Leading a team of 6 instrument technicians.
(3) Reporting periodically to Maintenance Manager; preparing KPI, PM and CM reports.
(4) Troubleshooting the totally integrated automation TIA from Siemens (Rockwell Rx Logix5000 +
PLC simatic S7 400, 300 + SCADA, HMI WINCC) software and hardware.
(5) Troubleshooting of redundant Profibus communication between 30 RTUs and the contrl room; comprising of 2 pair hot/standby controllers and pair of dual redundant scada servers.
(6) Planning required upgradation for instruments to achieve production quality and cost minimizing.
(7) Maintenance and calibration of pneumatic control valves, part turn actuated valves and Solenoid operated valve.
(8) Maintenance and calibration of different analyzers: Conductivity, Chlorine, PH, , Turbidity, Silica Analyzer, Sodium Analyzer ( Endress and Hauser ).
(9) Maintenance and calibration of flowmeters ( electromagnetic, orifice plate, variable area, turbine, ultrasonic..... ) of ABB, Rosemount.
(10) Maintenance and calibration of transmitters PT, LT(Ultrasonic type, Hydrostatic type, Radar type), TT, DPT, FT(Ultrasonic type, Electromagnetic type, Clamp on), DPS, PS, LEVEL PROBE (Emerson Rosemount, Endress & Hauser, ABB, .....) and Monitran vibration transducers.
(11) Ensure Spares balance and inventory control for all instruments’ spare parts
(12) Erection, Calibration of Fuel Oil Handling System

Job role:
Engineering

Instrument Engineer

January 2012 - January 2013

S.A. Fabricators & Civil Engineers

India

January 2012 - January 2013

Project Description: BLAST FURNACE Capacity 450 cubic meter automated by PLC- SCADA system.
Responsibilities:
(1) Involved in the mixing plants erection works, commissioning and maintenance.
(2) Troubleshooting of PLC system (Siemens simatic S7 300) and faults diagnosis.
(3) Calibrating of weighting systems including load cell 15-ton capacity page 2-4

Job role:
Engineering

Instrument Engineer

January 2011 - December 2011

S.A. FABRICATORS & CIVIL ENGINEERS

January 2011 - December 2011

Project Description: 470×3 MW Steam Turbine Power Plant, BHUSAWAL, MAHARASHTRA.
Responsibilities:
(1) Leading a team of five instrument technicians
(2) Programming PLC (Allen Bradely ) by Ladder Diagram, and hardware troubleshooting
(3) Basic troubleshooting of SCADA and DCS Symphony Harmony (ABB).
(4) Maintenance & calibration of transmitters PT, LT, TT, DPT, PG, TG (Rosemount, Honeywell......)
(5) Maintenance & calibration of turbine governer control system.
(6) Maintenance and calibration of pneumatic control valves and motorized valves.
(7) Maintenance and calibration of orifice plate flowmeters (Rosemount) & gas turbine flowmeters
Configuring of stack sampler set, and O2 analyzer
(8) Involved in testing and commissioning of DOL, STAR DELTA SATRTER AND LT PANEL
(9) Involved in testing and commissioning of VFD ACS550 AC DRIVE.
10)Involved in testing and commissioning of 3 phase/1 phase induction motor and Transformer.

Job role:
Engineering

Education

Biju Patnaik university of Technology

January 2011

January 2011

Bachelor's degree, Instrumentation Engineering

India

GPA (percentage): 65%

GPA (percentage): 65%

Odish

January 2006

January 2006

Bachelor's degree, Instrumentation Engineering

India

Higher study(
View attachment

Skills

Equipment Erection
Expert
Equipment Erection
Expert
Testing and Commissioning
Expert
Testing and Commissioning
Expert
Customer Focus
Expert
Customer Focus
Expert
Time management skills
Expert
Time management skills
Expert
Team Motivator
Expert
Team Motivator
Expert
COMPUTER HARDWARE
Expert
COMPUTER HARDWARE
Expert
FUNCTIONAL
Expert
FUNCTIONAL
Expert
PLC
Expert
PLC
Expert
SCADA
Expert
SCADA
Expert
SIEMENS HARDWARE
Intermediate
SIEMENS HARDWARE
Intermediate
TROUBLESHOOTING
Expert
TROUBLESHOOTING
Expert
MS EXCEL
Intermediate
MS EXCEL
Intermediate
Power BI
Intermediate
Power BI
Intermediate

Languages

English

Expert

Hindi

Expert

Urdu

Expert

Training and Certifications

Training
PLC Training
Dhanandip Automation
Jul 2010

Hobbies and interests

Reading books new technology

completed projects in time