SURESH MADHAIYAN

SR .Mechanical Technician at M/s. SADARA Chemical Company

• Saudi Arabia
• My current job since June 2014

Lead Mechanical Technician at M/s. Kuwait Oil Company (KOC)

• May 2013 to March 2014

Maintenance & Overhauling in GC - 27, GC - 28
•Supervised the Maintenance and Troubleshooting problems related to following Rotary & Static Equipment’s: Gas Turbine, Pump, Compressors, Turbo Generators, Diesel Engines, Mechanical seal, Gear box, Heat Exchangers, Vessels, Columns, Valves etc.,
•Carried out daily Routine, corrective, breakdown and condition-based maintenance of all type of plant equipment in accordance with the requirements of the planned maintenance system / PTW System / job card instructions
•Successfully Lead and Executed Corrective Maintenance to reduce the high vibrations of rotating equipment’s with the help of Vibration Analyst.
•Replacement of Gas Turbine Rotor: Inspection/renewal of bearing, replace combustion champers gasket & installation of Gas Generator & Power Turbine finally alignment
•Removal & Assembly of Bundle diaphragm & Rotor of Centrifugal Compressor and inspection of diaphragm with diffuser, Radial & Thrust bearings, Replacement of labyrinth seal, worn out/damaged parts and use of Special tools for bundle removal/installation
•Removal and installation of Dry Gas Seal by using proper tools for multistage centrifugal compressor
•Servicing/maintenance of Reciprocating Engine/compressor: Replacing piston rings, tension ring, rod packing, Small end bearings, big end bearings & adjustment of TDC & BDC. Refurbishment of suction & Discharge valves, renewal of Cylinder liner
•Overhauled Diesel Engines: Removed Engine assemblies, Transmissions & Checked for Wear using specialized tools such as Micrometer, Vernier Caliper, Bore Comparator, Feeler & Plastic Gauges to mention just a few. Tested & Adjusted repaired assemblies
•Overhauled of Multistage Centrifugal Pump for Water Injection service
•Troubleshooting operational issues and Conditioning Monitoring of various plants equipment’s using “Bently Nevada- System 1”and local condition monitoring tools (i.e. Vibration Meter, Temperature Gun etc., )
•Coordinate and involved in determine Root Cause Analysis (RCA), Failure Mode and Effects Analysis (FMEA)
•Ensures availability of Critical Spares or order from KOC store or from local store


Jan’13- Feb’13 with M/s. Equate, (Kharafi National-Kuwait) as

Mechanic at M/s. Petrochemical Industries Co

• May 2009 to July 2009

Arabi Enertech-Kuwait) as Rotating Eq

Mechanical Technician at M/s. Tyco-Hofincons

• July 2006 to February 2007

MALCO, BALCO, ITC & STERLITE - INDIA) as

Stage at M/s. Kuwait National Petroleum Co

• October 2006 to December 2006

ISCO-Kuwait) as REM (MRTA Shutdown Project)
Overhauling of Double Acting Multi-

Mechanical Technician at M/s. Tyco-Hofincons

• January 2005 to February 2006

MALCO - INDIA) as

Mechanical Technician at M/s. The Madras Aluminium Co. Ltd

• India
• May 2003 to April 2004

Mechanical Maintenance in Workshop
•Repair & Overhauling of all type Pumps & Gear box
•Reconditioning of all type valves (Gate, Globe, Safety and Relief valve)
•Overhauling and Trouble shooting of all Rotary equipment’s

Mechanical Fitter at M/s. Ashok Leyland Ltd

• November 2002 to April 2003

Axle Assembly Workshop
•Complete axle assembly of heavy duty truck
•Coordinate with material coordinator to organise spare