Suresh Surya

Project Quality Supervisor at Arkad Engineering & Construction Co

• Saudi Arabia
• April 2016 to October 2017

Projects Handled : • Mgs Phase II Package 2
Key Job Responsibilities : Lead and mentor the QA/QC Engineers, ensure the effective implementation of the QMS requirements, systems, principles and objectives.

Support the development of project QA/QC procedures and ensure that project contract requirements are in line with ENG- STAD’s Quality requirements, objectives and systems.

Execute QA/QC initiatives and measures across a project ensuring compliance to the QA/QC procedures.

Assist project process owners in establishing their delivery processes and procedures.

Assist project management team(s) in defining its Quality resource requirements.

Ensure consistent implementation of ENG-STAD’s QA/QC requirements.


Assist in the identification, handling and close-out of quality risks in accordance with the risk management system.

Performs reviews of Contractor and Consultant (and their subs) QA/QC Plans, Inspection and Test Plans, and other Project QA/QC Documents.

Ensure that quality of contractor’s products, services and facilities, are inspected and monitored.

Provide input and support the subcontractor/supplier quality evaluation processes and monitor subcontractor/supplier performance through Continual Improvement process.

Plan and lead (as necessary) internal and external quality assessment visits / audits. Provide checks of the project’s status of QA/QC implementation. Plan and lead (as necessary), quality assessment visits/audits to suppliers and sub- contractors.

Provide feedback to the Project Director and Project Discipline Managers, as needed, regarding QA/QC issues that need to be addressed.

Undertake, as necessary, awareness training in the project Quality Management System, procedures and applications and ensure that all internal and external project staff is trained in accordance with their duties.

Ensure that all necessary quality records are identified and retained in accordance with ENG-STAD’s and Client requirements.

Assist to manage the quality management system in ENG- STAD’s on an ongoing basis.

Assist in the development of QA/QC policies and procedures and ensure that project contract requirements are in line with ENG-STAD’s Quality requirements, objectives and systems.

Develop project specific QA/QC procedures, templates, metrics and checklists.

Prepare various site QA/QC reports as required. Provide quality performance data as requested for reporting purposes.

Coordinate with Project Managers to analyze quality reports


and ensure compliance to defined standards in all stages of project.

Implement corrective, preventive and defect repair actions as decided by Project Managers in case of variations.

Communicate as necessary on changes in standards (internally and externally initiated) and on performance against standards. Liaise and co-operate at projects level with other Sections and External Bodies (i.e., Certification Bodies, QA section, Government Departments, HSE, consultants, contractors, etc.).

Manage QA/QC Engineers according to company standards (appraisals, discipline, training, development, etc.) and provide them with functional guidance.

Coordination Management-

Conduct regular follows up with quality consultants and contractors on quality aspects.

Attend project meetings and represent all quality issues and actions.

Conduct regular site visits.

Coordinate closely with all relevant stakeholders to maintain awareness of Quality policy and action Quality management plans accordingly.

Synergize with the project commissioning team to ensure that all projects are meticulously commissioned to deliver world class standards of quality to clients.

Continuous Improvement-

Stimulate subordinates and contributes to the identification of opportunities for continuous improvement of systems, processes and practices taking into account ‘international leading practice’, improvement of business processes, cost reduction and productivity improvement.

Policies, Systems, Processes & Procedures-

Recommend improvements to departmental procedure and direct the implementation of instructions and controls so that


all relevant procedural/legislative requirements are fulfilled while delivering a quality, cost-effective service.

Report to Management on the Adequacy and Effectiveness of ENG-STAD’s QA/QC Management Systems at project level and recommends areas for improvements.

Quality, Health, Safety, & Environment -

Ensure compliance to all relevant quality, health, safety and environmental management procedures and controls within a defined area of activity to guarantee employee safety, compliance, delivery of high quality products/service in a responsible environmental attitude.

Statements and Reports-

Prepare departmental statements and reports timely and accurately to meet ENG-STAD’s and department’s requirements, policies and standards.

Related Assignments-

Perform other related duties or assignments as directed

Project Quality Control Lead

• June 2013 to March 2016

Projects Handled : • J3 Gas Liquification Expansion Project, Jamnagar
Key Job Responsibilities : • Lead and supervise the activities of the Supervisors, NDT Technicians & Inspectors
• Review Project Execution Plans/Quality Control Plans/Quality Work Instructions.
• Implement the Quality Management Systems in compliance with the Quality Policy, Quality Assurance Manual and applicable Standards and specification.
• Ensure that all necessary documents are prepared & approved before start of work.


• Co-Ordinate & resolve all technical matters/Queries/and Non Conformances
• Establish and manage the audit program to verify implementation of and compliance with the QMS. Identify non-compliance, process breakdown.
• Identify any variances required & follow-up
• Co - ordinate and perform quality inspections and review of documentation.
• Review Test Packs, welding procedure, quality related programs, Hydro Test Procedure, NDT results.
• Monitoring the % of repair rate.
• Follow-up with the NCR for corrective action & preventive action.
• When required Witness of hydro testing activities ~ Valves & piping.
• Random Review of Radiographic Films.
• Prepare Weekly & Monthly progress reports
• Codes followed : B31.3, 31.4, 31.8 AWS D1.1and ASME Sec IX.





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Saudi ARAMCO, Kingdom Of Saudi Arabia

Quality Control Manager at Chelsea Arabia Co

• March 2012 to April 2013

Projects Handled : • IGHC Project ~ Samsung
PDO
Projects Handled : Increase Gas Handling Capacity ~ ARAMCO
Key Job Responsibilities : • Lead and supervise the activities of the Supervisors, NDT Technicians & Inspectors
• Review Quality Control Plans/Quality Work Instructions.
• Implement the Quality Management Systems in compliance with the Quality Policy, Quality Assurance Manual and applicable Standards and specification.
• Co-Ordinate & resolve all technical matters/Queries/and Non Conformances
• Establish and manage the audit program to verify implementation of and compliance with the QMS. Identify non-compliance, process breakdown.
• Identify any variances required & follow-up


• Co - ordinate and perform quality inspections and review of documentation.
• Review Test Packs, welding procedure, quality related programs, Hydro Test Procedure, NDT results.
• Monitoring the % of repair rate.
• Follow-up with the NCR for corrective action & preventive action.
• When required Witness of hydro testing activities ~ Valves & piping.
• Random Review of Radiographic Films.
• Prepare Weekly & Monthly progress reports
• Codes followed : B31.3, 31.4, 31.8, ASME Sec IX, and API 1104

Senior Quality Assurance Engineer at Al-Turki Enterprises LLC

• Oman
• January 2011 to January 2012

Projects Handled : • Amal Steam Project - PDO
• Amin Steam Trial Project - PDO

Senior Inspection Engineer at Velosi LLC

• December 2006 to December 2010

Third Party inspection experience in onshore Oil & Gas sector

QC Engineer at Al-Suwaidi Industrial Services Co. Ltd

• Saudi Arabia
• November 2003 to June 2006

Projects Handled : • DHT - Complex, Yanbu Refinery - ARAMCO
• Process Pressure Sewer, Riyad Refinery - ARAMCO
Key Job Responsibilities : • Preparation of Quality Control Plans/Quality Work Instructions.
• Implement the Quality Management Systems in compliance with the Quality Policy, Quality Assurance Manual and applicable Standards and specification.
• Conduct the Internal Audits.
• Inspection of piping fabrication, erection & welding at erection site & fabrication shop.
• Fit up & dimensional verification as per drawing.
• Inside process plant 700 + tie in completed.
•Hot - Taping of 24’’, 18’’12’’&10’’.
• Witness of hydro testing activities, Valves & piping.
• In process control of GTAW / SMAW of Low carbon steel & low alloy steel welding.
• Monitor & control of repair rate.
• Coverage of NDT, Radiography & Magnetic particle test.
• Review & maintenance of all NDT reports.
• Codes followed: B31.3, 31.8, ASME, Sec IX, and API 1104

Welding Inspector at Consolidated Contractors International Co. Ltd

• Qatar
• April 2001 to May 2002

Projects Handled : Q-Chem Petrochemical Complex, Doha - QATAR
Key Job Responsibilities
: • Inspection of Two fuel gas supply lines 6.5km laying, hydro test, pigging and drying.
• Inspection of piping fabrication at fabrication shop, & welding at erection site ( Polyethylene & Hexene Plant ).
• Surveillance check of control of low hydrogen electrodes.
• In process control of GTAW, SMAW & SAW of CS, AS & SS
• Witness pneumatic test for rein pads and flare lines.
• Test packs preparation.
• Coverage of NDT, Radiography & Magnetic particle test.
• Monitoring weekly progress of welding.
• Review & maintenance of all NDT reports.
• Documentation & maintenance of all inspection reports.
• Codes followed: B31.3, ASME Sec V, Sec IX, and API1104

Q.C. Inspector - Welding at Consolidated Contractors International Co. Ltd

• India
• December 1999 to July 2000

Projects Handled : OGD II, Abudhabi - ADNOC

Key Job Responsibilities
: • Inspection of piping fabrication, welding at fabrication shop.
• Fit up & dimensional verification as per drawing.
• Training to welder’s for qualification test.
• Coordinating with client for sample witness.
• Internal auditing.
• Surveillance of PWHT and review of reports.
• In process control of GTAW, SMAW & SAW of CS, AS & SS
• Surveillance check of control of low hydrogen electrodes.
• Coverage of NDT, Radiography & Magnetic particle test.
• Review & maintenance of all NDT reports.
• Witness of MPI, PT & PMI.
• Documentation & maintenance of all inspection reports.
• Codes followed: B31.3, ASME Sec V, and Sec IX

Q.C. Inspector at Chiyoda Foster Wheeler & Co. LLC

• Oman
• December 1997 to November 1998

Projects Handled : LNG Project, SUR

Key Job Responsibilities
: • Daily visit to all sub-contractors fabrication shop.
• Surveillance of fabrication works at their work premises.
• Witness of Procedure qualification & welder qualification tests.
• Conducting quality Audits of vender and sub-contractors.
• Coordination meeting with the client and sub-contractors.
• Coordination with client for vendor inspection.
• Inspection at vendor premises.
• Preparation of vendor evaluation reports.
• 100% radiographic film interpretation.
• Sample witness of dimensional conformity.
• Sample witness of final visual inspection.
• Sample witness of NDT - PT & MPI.
• Witness of Hydro test.
• Codes followed: B31.3, ASME Sec V, AWS D1.1 and Sec IX

Welding Inspector at Industrial Support Services

• Saudi Arabia
• January 1996 to May 1997

Projects Handled : Gulf Engineering Co. JUBAIL

Key Job Responsibilities
:
• Inspection of piping fabrication, welding at fabrication shop.
• ‘U’ stamp equipments, fractionation columns, Storage Tanks.
• Internal inspection of Pressure Vessel & Heat Exchangers, shells, drums & stacks.
• Stainless Steel Storage tanks.
• Buttering with Inconel.
• Process control of FCAW/GTAW/SMAW/SAW/MIG Welding
• Materials handled Inconel / Monel / SS / CS /AS.
• Witness of Procedure qualification & welder qualification tests.
• Witness & interpret MPI & PT.
• Control of low hydrogen electrodes.
• Codes followed: ASME Sec VIII, Sec V, and AWS D1.1and Sec IX.

Q.C. Inspector at Consolidated Contractors International Co. Ltd

• Yemen
• December 1992 to October 1993

Projects Handled : AKRE Project, Kamil - YEMEN HUNT

Key Job Responsibilities
: • QC inspection of piping for cryogenic gas plant at shop & site.
• Equipment Installation Inspection - orientation, levelness, center alignment & verticality.
• Inspection of access steel work on column and vessels.
• Equipment receiving inspection.
• Audit of Material Traceability.
• Process control of SMAW/GTAW.
• Materials handled: SS, Nickel alloy & low carbon steel.
• Witness and review of report - UT.
• Surveillance of PWHT & review of reports.
• 100% Weld visual inspection.


• Monitor & control of repairs.
• Performing PT & MPI and preparing the reports.
• Codes followed: B31.3, ASME Sec V, and Sec IX

Piping Foreman at Mannesmann Anlagenbau A.G

• July 1984 to August 1986

Projects Handled : • Misurata Steel Plant, Libya
• Hakkim Gathering Station, Libya

Key Job Responsibilities
:
• Weekly progress report to client KRUPP.
• Weekly look ahead plan to client KRUPP.
• Yard piping, laying of UG piping 2” to 42” Ø.
• Fabrication & erection of spools.
• Fabrication of miter joints for 30’’to 42’’ Ø (90°&45°).
• Cross country piping from well’s to gathering station. (More than 240km of 6’’ & 750km of 10’’)

Supervisor at Dodsal Pvt. Ltd

• India
• October 1982 to February 1984

Projects Handled : • Korba Super Thermal Power Station
• Singrauli Super Thermal Power Station

Key Job Responsibilities
:
• Erection of 210MW - coal fired steam generators, BHEL
manufacturer.
• Roof structural erection & alignment.
• Erection of Boiler drum, raiser tubes, economizer and super heaters.
• Alignment and installation of water walls.
• Alignment of all headers at 64/80Mtr level.
• 500MW - coal fired steam generators, Structural erection.
• Full erection work following NTPC standards & standard industrial practices.











( 13 )

Erection Assistant at Damodar Ropeways & Construction Co

• India
• April 1981 to September 1982

Projects Handled : Chandrapur Thermal Power Station

Key Job Responsibilities
:
• Fabrication of gantries, bridges & towers for coal handling plant.
• Fabrication of chutes & hoppers.
• Erection of all fabricated gantries, bridges, towers & mechanical equipments for the Belt Conveyer System.
• Laying of belts on rollers and tensioning.
• Erection of motors & gear boxes.
• Alignment of rollers & drums.
• Full erection work following NTPC standards & standard industrial practices.

at M/s DAMODAR ROPEWAYS & CONSTRUCTION Co., Pvt. Ltd

• India
• to

Sur - OMAN. I have equipped myself with a wide knowledge in Mechanical fields and I am confident of assuring quality & execute Flawless delivery of the project which conforms to highest standards.

The experience in petrochemical industries, I gained with the above mentioned companies in fabrication and erection was recognized by an internationally known Company Petroleum Development Oman and I was appointed as

General Manager at Reliance Industrial Ltd Reliance Industrial Ltd

• India
• to

Engineering & Contracting, Co.,











Saudi ARAMCO MGS Phase II
Package 2
Saudi Arabia











Project Quality Supervisor Lead and mentor the QA/QC Engineers
Strengthening of QA system, to minimize numbers of rejection from customer end and for incoming supplies.
Initiate action to address Customer Complaint with respect to Product Quality & Implementation of the corrective action & preventive action.
Maintaining of QC measuring instruments is calibrated & valid to ensure product quality as per specification for incoming, in process and outgoing products. Stimulate subordinates and contributes to the identification of opportunities for continuous improvement Quality system lead internal and external quality assessment audits

Welding Inspector at Industrial Support Services

• United Arab Emirates
• to

Jubail

Saudi Araibia

General Manager at Reliance industrial Ltd

• India
• to