Chief Reliability Manager
GFL
Total years of experience :16 years, 8 Months
Currently working as Chief Manager Reliability in Gujarat Fluorochemicals Lim- ited GFL in Gujarat. I am responsible to do Root Cause Analysis using Apollo RCA and mixed methods for Risk Ranking 1 & 2 events. I am driving RCM, SAP data quality improvement, Bad actors analysis through Pareto using SAP & Pro- duction loss data across the GFL Chemical and Polymer plants. I am experienced in reliability and maintenance and got CMRP certification in 2019. At GFL, there are more than 20 integrated plants that cover a wide range of Chemicals, Refriger- ant gases, and Fluoropolymers like PTFE and FKM, etc. Main Plants are A&H, Chlor-Alkali, PTFE, FKM, PVDF, CMS and Powerplant.
worked as a reliability engineer in Jubail, Saudi
Arabia,
Reliability project implementations, Root cause Analysis, Bad Actor Analysis, RCM, FMEA, Weibull, RBI, Gap Assessment.
Worked in GNAL (Gujarat Alkalies & Chemical Ltd.). I have worked as
Mechanical Manager, I was responsible for Preventive and CBM, maintaining KPIs, MTBF, and MTTR, Spare parts, Turnaround Planning, Maintenance Cost
control.
I also remained responsible for new project completion, which includes Metallic and Non-Metallic Piping Fabrication and Erection, Tank, fabrication and erection, radiography testing, hydro testing, rubber
lining CSRL. Static and Rotary Erections.
Working as Mechanical Maintenance team leader and responsible for plant maintenance includes Preventive & Predictive Maintenance, Major repairs, Annual Shutdown, and Inventory Control.
Preparation of Predictive maintenance schedules conducted vibration monitoring of rotary equipment, IR thermography of static equipment, flue ducts, kiln for refractory conditions.
Conducted FMEA of critical equipment and applied RCM.
Worked in incinerator expansion project and responsibility taken of engineering phase, drawing reviews, procurements, execution follow-ups.
Expert in hydraulic and pneumatic systems troubleshooting.
Mechanical Site In-charge Reporting to Project Manager.
▪ Worked in wonder cement project and JK cement project as project mechanical engineer.
▪ Project execution works involved erection of metallic & nonmetallic piping AG and UG. site fabrication and erection of tanks, erection of pipe racks, erection of rotary equipment. piping and ducts thermal insulation.
Hands-on experience of Maintenance, diagnosing faulty operation and Troubleshooting, making necessary action with the maintenance crew.
Responsible to do PMs and Repairs of allotted plant equipment. In my tenure, i worked for repair works of Rotary Kiln, LS crusher, conveyor Belt maintenance of Centrifugal Pumps, ID Fans (Centrifugal), Air compressors (Rotary & Reciprocating).
Repair and maintenance works in Annual Shutdown
Conduct the daily work oriented Tool Box meeting to work men.
Record keeping of all Maintenance works and ISO documents under my responsibility.
Worked as shift engineer with responsibility to manage 16 persons includes 1 foreman, 6 technician, 1 welder, 7 helpers, 1 hydra operator.
Degree in Mechanical Engineering