vijay nikam, Production Supervisor

vijay nikam

Production Supervisor

AMEC

Location
Saudi Arabia
Education
Bachelor's degree, Diploma in Business Management
Experience
20 years, 0 Months

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Work Experience

Total years of experience :20 years, 0 Months

Production Supervisor at AMEC
  • Saudi Arabia - Dammam
  • My current job since November 2011

Summary
15 Years of experience in Rubber Industry.
Company Name From To Designation
Armacellzamil middle East company 22.11.2011 Till Date Production Incharge
Tredegar Film Products 14.02.2011 29.06.2011 Shift Leader
Polybond India Pvt Ltd 04. 4.2008 13.02.2011 Sr.Engineer
Amphenol interconnect India Pvt Ltd 14 .02.2007 30 .03. 2008 Jr. Engineer
Mask Polymers Pvt. Ltd 02.12 .2005 10.02.2007 Executive
Varroc Engg. Pvt. Ltd. 26.05. 2000 31.06.2005 Sr. Supervisor

Reappear for D.T.D.M COURSE after2002

Achievements: -
Ø Core member in the Project of Improve Material Yield, Reduction in rejection, SMED activity
Ø Improved productivity By Implementing single stage mixing by eliminating double stage mixing in Ban bury.
Ø Successfully Implemented pokayoke for Weighing of recipe ingredients So as to reduce human mistakes, Operator fatigue .& Achieved Supply of high quality rubber, high productivity, less rejection, consistent results, Drastic reduction in customer complaints
Mandatory Skills: Ø Development of new personnel's and taking optimum output from permanent workers.
Ø Management of Production & Process documentation for ISO audits TS16949, EMS 14001.

Analytical ability with application of mind and trait for problem solving.
Methodical approach to work.
Interaction with Workers/Vendors/third parties etc.
Proficiency in working on computer

Armacell Middle East company
Company Profile: - AZMEC is a Saudiarebia based well-Known Nitrile rubber inulation products manufacturing company. AZMEC is Joint Venture of Armacell (Germany) & Zamil ( Saudiarebia) operating worldwide in the Business of Extrusion of Heat Insulation materials for different application.

Job Profile: - As a Production Manager
Ø Overall responsible for Shop floor activity.
Ø Process monitoring and troubleshooting for maximizing quality, productivity and machine.
Ø Establishing & Standardize the new process.
Ø In-process quality check & verification.
Ø Overall responsible for Extrusion of Insulation Products for meeting our monthly / yearly/weekly targets
Øresponsible for Overall Production Activity.

Tredegar Film Products India Ltd
Company Profile: - Tredegar is a U.S. based well-known Plastic surface film manufacturing company. Tredegar is operating worldwide 12 plants & having different businesses
Like surface film manufacturing, Extrusion of Aluminum, plastic different application. Tredegar is manufacturing top sheet films for P&Gasa Hygiene products used in a baby pampers, Sanitary pads like Stayfree, Whisper.

Job Profile: - As a Shift leader
Ø Overall responsible for Shop floor activity.
Ø Process monitoring and troubleshooting for maximizing quality, productivity and machine.
Ø Establishing & Standardize the new process.
Ø In-process quality check & verification.
Ø Overall responsible for Extrusion of films for meeting our monthly / yearly/weekly targets.

Polybond India Ltd

at Armacellzamil middle East company
  • November 2011 to December 2013

Armacellzamil middle East company 22.11.2011 Till Date Production Incharge

Shift Leader at Tredegar Film Products
  • February 2011 to June 2011

Tredegar Film Products 14.02.2011 29.06.2011 Shift Leader

at Polybond India Pvt Ltd
  • April 2008 to February 2011

Polybond India Pvt Ltd 04. 4.2008 13.02.2011 Sr.Engineer

Jr. Engineer at Amphenol interconnect India Pvt Ltd
  • February 2007 to March 2008

Amphenol interconnect India Pvt Ltd 14 .02.2007 30 .03. 2008 Jr. Engineer

Executive at Mask Polymers Pvt. Ltd
  • January 2005 to February 2007

Mask Polymers Pvt. Ltd 02.12 .2005 10.02.2007 Executive

Sr. Supervisor at Varroc Engg. Pvt. Ltd
  • January 2000 to December 2000
at Amphenol Interconnects India Pvt Ltd
  • India
  • January 2000 to December 2000

Amphenol Interconnects India Pvt Ltd ( American MNC) . MIDC -Bhosari, Dist Pune.
An ISO 9001- 2000 Company
Company Profile: Amphenol is a US Based MNC having 66 branches all over the world and manufacturing of Connectors, and it is the only connector manufacturing Company in the world.
Customer Base:
Exports to Different countries, ISRO, Indian Railway, Bharat Electronics, NASA, For Defense of all Countries and different Automotives

Ø Overall Responsible for Production activity in Mould Shop
Ø Material follows up and Shop floor management
Ø managing the workload of personnel and motivation to them.
Ø Trouble shooting
Ø Responsible for molding of thermo set materials SP16 (PF resin), tripcolite; DAP in a Transfer molding m/c.
Ø Responsible for molding of different varieties of connectors 9 pin, 45pin, 72 pin & other types of molded parts like pin, socket which are used in different connectors.

Mask Polymers Pvt Ltd, Talawade, Pune.
Company Profile: An TS - 16949 Certified Organization Manufacturer of Auto Components, Rubber molded components

Customer Base: Bajaj, Virgo, Miju (Spain), Varroc, Endurance, Lumax, Rinder, Minda kinetic motors.

Job Profile: Ø Overall Responsible for Production activity in Mixing, Phosphating, . Bonding, Teflon molding & performing.
Ø Responsible for Selection of Bonding agents in Metal to Rubber molded items.
Ø Trials for different Rubber compounds & Bonding Agents
Ø Responsibility for implementing new mixing techniques for different Polymers as per Recipe.
Ø Management of Production & Process documentation for ISO audits, TS activities, 5S and Kaizen activities
Ø Allocation & Utilization of Man, Material, and Machine
Ø Monthly Raw Material planning as per schedule.
Ø Monitoring daily Production, Rejection, and Downtime.
Ø Follow Up with Lab for Initial & Rhehological properties of compounds.
Ø Production scheduling & achieving Daily production targets as per plan.

G. B. Rubber products, Bhosari, Pune
Company Profile: An TS - 16949 Certified Organization Manufacturer of Auto Components, Rubber molded components. Supply of rubber molded, rubber to metal, Teflon bonded parts to leading automobile companies

Varroc Engineering pvt. Ltd., Aurangabad
Company Profile: Varroc is a leading Supplier of Auto Components to Automobile Giants. Company is having many Joint ventures with other MNC'S. Varroc is well-known company for manufacturing Rubber, Plastic, Foam molded and Cold Forged Parts. Also Varroc have electrical parts, automotive valves manufacturing facility in A 'bad

Job Profile: Ø Overall Responsible for Production activity in Mixing, Phosphating, Bonding & Preforming.
Ø Day to day production planning and meeting production targets
Ø Responsibility for implementing new mixing techniques for different Polymers as per Recipe.
Ø Management of Production & Process documentation for ISO audits, TS activities, 5S and Kaizen activities
Ø Allocation & Utilization of Man, Material, Machine
Ø Monitoring daily Production, Rejection, and Downtime.
Ø Follow Up with Lab for Initial & Rheological properties of compounds.
Ø Production scheduling & achieving Daily production targets as per plan.

POLYMERS Handled:- Have a good hand of experience on NBR, EPDM, Neoprene, Natural, Silicon, Viton, Vamac G, NBR PVC and Butyl Polymers.

MACHINES HANDLED: Kneader, Ban bury, Mixing mill, Bare well, Extruder, Compression molding, transfer Molding, Injection molding

As a Production Manager at Ø Overall
  • to

Education

Bachelor's degree, Diploma in Business Management
  • at Deogiri College
  • May 2005

I hold a Diploma in Business Management from Deogiri College, Aurangabad (from 2004 -2005)

Diploma, Plastics
  • at M.I.T
  • July 2003

I hold a D.T.D.M in Plastics from M.I.T, Pune (semester 1st in 1999-2000 & Reappear in 2003 for 2nd

Diploma, Diploma in Mechanical Engineering
  • at K.B.P. Polytechnic
  • June 1999

I hold a Diploma in Mechanical Engineering from K.B.P. Polytechnic, Kopargaon (From 1996- 1999)

Specialties & Skills

ISO 14001
TS16949
Production Management
DOCUMENTATION
PROCESS DOCUMENTATION
SHOP FLOOR
Rubber Compounding
Production Management in Rubber , Plastic
ISO14001, TS16949 as a Internal Auditor

Languages

English
Intermediate
Marathi
Intermediate
Hindi
Intermediate

Training and Certifications

Internal (Training)
Training Institute:
Safety Measures ,Fire Drill ,
Date Attended:
September 2013

Hobbies

  • Playing Cricket