Turnaround & Inspection Engineer
Saudi Aramco
Total years of experience :13 years, 8 Months
• Collect all T&I input recommendations; work lists from the OME team and assemble them together in an organized scope of work.
• Study Review and Fully Understand the Turnaround Job Scope.
• Ensure internal orders, notifications and work orders (PM-03) are initiated as per the SAP workflow requirements pertaining to the T&I work.
• Scope challenging with OME( Operation Maintenance & Engineering)
• External Scope challenging ( With all affiliates of Saudi Aramco)
• Scope Optimization, Freezing and Finalization of Scope
• Ensure all scopes from all parties are consolidated in one T&I scope.
• Ensure the planned scope meets the EIS schedule.
• Scope contracts and Cost Estimation.
• Planning phases/Charter preparation for completion of each gated process.
• Ensure preparation of detailed T&I schedules in the Critical Path Diagrams form and simple bar charts or with electronic scheduling software, such as Primavera, Microsoft Project, etc.
• Ensure shutdown and startup details activities are incorporated in the Primavera schedule, including the systems and equipment release schedule.
• Determine the required manpower using the computerized program and the manpower leveling from the available electronic software planning program.
• Coordinate for the timely completion of pre-shutdown work, such as the prefabrication of new piping sections, or the re-tubing of heat exchangers, etc.
• Ensure contractor awareness of the T&I final schedule.
• Turnaround Job Execution on site
• Develop the “daily progress report” for senior management during execution.
• Final close out (Acceptance Meeting & final closure )
Achievments :
* Appreciation certificate from successfully completion of TA Plant 490 NGL plant RTR Saudi Aramco 2023 & 2024
* Appreciation certificate from successfully completion of TA South Plant Division (Hydrogen Plant)RTR Saudi Aramco 2023.
* Power BI Presentation, Dash board preparation training at Saudi Aramco.
* Life Saving Rules, Heart Saver and Safety development skills Training at Saudi Aramco.
* SAP Training at Saudi Aramco.
• Study Review and fully understand Job packages content and work scope within the area.
• Study of Saudi Aramco & Dow Standard procedure/codes for Maintenance of Static & Rotating Equipment
• Scope challenging & Meeting with Plant Operation, Maintenance Team and AID/QC team before considering the job.
• Prepare, review and verify Job packages (Job Method statement, BOM, Scaffolding, Insulation, blind list, lifting procedure, Bolting, JSA)& complete study of P&IDS and Isometric Drawing related to Job.
• Preparation of scope change form (Addition, deletion & change of existing scope)and its reports
• Perform Job walk / site verification to ensure job packages are fully complete and satisfactory.
• Identify/review require material Identify resource and equipment requirement.
• Identify critical path for the equipment /area
• Understand worst case scenario and mitigation plan to control any bad actor.
• Plan and lead his specific area team to meet the target set.
• To create the contingency plan for critical equipment.
• To ensure all the task in his area are scheduled properly.
• Details plan for each job including the crane requirement for lifting activities.
• Working closely with Material Coordinator to ensure all ordered materials are according to specification and delivered on schedule and its updates
• Ensure safety, quality, procedures and instructions are fully complied as per requirement of Saudi aramco & Dow Standards.
• Prepare and submit progress report.
• Handle the preparation of Job Packages which include Detail Activity Breakup, Job Safety Analysis/RA, P&IDs, WPS, and Repair Procedures, Inspection reports and Drawings.
• Turnaround plant software’s :-Intergraph Smart Plant Foundation (SPO), Autodesk Navisworks Freedom 2020
Appreciation certificate from successfully completion of ISOCYANATE Plant Turnaround (ISOGTA 21 ) Sadara 2020.
Plant Shutdown Management & Shutdown Monitoring, Preparation of Project Base Plan (Scheduling) using Primavera P6 Version 6.0 Monitored project schedule and efficiently arranged for resources on time and accordingly executed order as per schedules.-Preparing Daily Reports, Weekly reports and Monthly management review reports. Follow up and co-ordination with procurement Department for timely delivery of requisite materials
Prepare Weekly and Monthly Progress Reports and resource reports, cost reports for senior management. Elicit client requirements and prepare requests for work permits, gather relevant HSSE precautions based on a (basic) risk assessment and general work permit prerequisites.
Responsible for site Execution and Projects.
Prepare Weekly and Monthly Progress Reports. Material coordination. Update on Project Planning & Execution
Handled day-to-day preventive maintenance schedules of machines like air compressor, generators, pumps, hammer, lathe machine, vertical turret m/c, etc.
Responsible for checking, maintenance and repair of all equipment pressure parts and hydraulic checkup acceptance that ensured minimal problems.
* 3 months Project Internship Training in Mechanical Maintenance workshop North-Eastern Railway Gorakhpur, Uttar Pradesh (INDIA). * Diploma in Mechanical Auto Cad 2006 (CADD Centre Training Services), Ghaziabad design Software passed with A Class. *Final Year Project on “Design and manufacturing of GO-KART” *Selected as Best Contributor and won prize during internship from workshop North-Eastern Railway.