Maintenance Manager
danone
Total years of experience :10 years, 3 Months
- Engage the team to safety practices and its standard.
- Increased machine uptime from 20% to 80% through root causes analyses, machine reliability studies and implantation of corrective actions.
- Reduced production lines down time from 28% to 10% within a 4-month period by developing and improving machine reliability.
- Improved spare parts availability from 10% to 70%
- Improved preventive maintenance proficiency from 0% to 60%.
- Created the Food-safety preventive maintenance program and start its execution.
- Submitted the maintenance budget.
- Cut the energy consumption by 30% versus last year.
- Developed and implemented training program for all maintenance employees.
- Timely co-ordination with production and Quality Control depts. for scheduling different maintenance department exercises.
- Train, lead and develop maintenance engineers and technicians into efficient troubleshooting and timely repairs team.
- Conduct periodical meetings with the team to discuss dept KPI’s and other issues.
1- Creating the annual maintenance plan
2- Monitor the performance of the plant and machines
3- Controlling the Maintenance department budget.
4- Ensure a safe stock of the spare-parts for the plant
5- Monitoring the maintenance purchasing orders and suggest any productivity opportunity.
6-Setting the Maintenance dep, targets and KPI`S with the maintenance manager.
7-Lead different problem solving groups in order to cut any technical or operational problems.
8-Leading the Maintenance team in different audits related to safety, quality and food safety.
9-Train the team on different programs and standards .
10-Monitoring the inventory value and performing the spare-parts optimization.
11-Creating the maintenance monthly report and share it with the operation team .
1-Ensure applying Danone standards in terms of SQCDMN .
2-Guarantee the required air classes inside the plant according to hygiene and criticality
conditions.
3- Smooth and efficient supply of (Chilled water, Steam, compressed air and Treated water) to
the different plant areas.
4- Set the Preventive maintenance program to the utilities units.
5- Maintenance of different Ammonia refrigeration plants, Boilers, compressed air station, water
treatment plant and waste water treatment plant inside the factory.
6- Leading the energy comity which is responsible of monitoring and reducing the energy
consumption in the plant, by either controlling the consumption or installing different energy
related projects.
Mechanical reliability engineer
El Sewedy Electric | 10th Ramadan, Egypt | June 2011 - Present
- Ensure continuous supply of ( chilled water, steam, compressed air, and nitrogen ) to factory machines
- Developing basic design, detailed engineering and procurement related activities of Rotating Equipment/packages such as pumps, compressors, blowers, and refrigeration units.
- Perform regular, scheduled and overhauling procedures of factory utilities, rotating and static equipments.
- Designed and installed many DCS (direct cooling systems )
- Achieved 0.1 bar pressure drop in the compressed air network
- Designed the Nitrogen generator room and calculate the ventilation required load
- Develop of Line Sizes, and make the Hydraulic Calculations of many water pipelines and networks
- Develop P&ID’s for the Process Units, Utility- and Off-Sites Units for proposals and projects.
- Installed many pipe networks, and pipe lines inside the factory
- Redesigned the fire fighting main line and modify the pumping system
- Establish the equipments budgets, both in manpower terms and purchased equipment costs on assigned projects.
- Use the efficient energy techniques to reduce the electricity consumption of utilities from 35% to 25%.
- Managed different contractors inside the factory such as pipe insulation, ceiling contractors and steel structure contractors and making the commissioning with them
Rotating equipment maintenance engineer
El Sewedy Electric | 10th Ramadan, Egypt | Aug 2009 - June 2011
- Supervise the different maintenance tasks of different equipments pumps, compressors, ..etc
- Installing many new machines and equipments
- Shared in overhauling factory pumps and blowers
- Modify the mechanical sealing systems in the old factory equipments to burgman seals
- Assembled some spare equipment from the factory scrap.
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