Ashokkumar Madhu

4YEARS 9 MONTH Indian Experience
4YEARS

Experience 1 Year 7 Months)
* Worked as an Instrumentation and Electrical technician

As a GULF

Consult manufacturer's manuals, circuit diagrams and P&I (Process and Instrumentation)
diagrams and maintenance procedures for instruments used for measuring and controlling flow,
level, pressure, temperature, chemical composition and other variables in manufacturing and
processing
* Inspect and test operation of instruments and systems to diagnose faults using pneumatic,
electrical and electronic testing devices and precision measuring instruments
* Repair and adjust system components, such as sensors, transmitters and programmable logic
controllers, or remove and replace defective parts
* Calibrate components and instruments according to manufacturers' specifications
* Perform scheduled preventive maintenance work and complete test and maintenance reports
* Install control and measurement instruments on existing and new plant equipment and
processes
* Consult with and advise process operators.

Worked as an Instrumentation and Electrical technician in AzFP Company Limited (MILLA
Milk Dairy Products), Azerbaijan

MILLA
Milk Dairy Products), Azerbaijan Responsible for
* Preventive and break down maintenance of various Ice-cream processing /
packing, Yoghurts processing / packing and Milk processing / packing plant PLC
based machineries such as.
* Roundtable filler ROT-O-MIN Machine for Yoghurt filling fully PLC Base (Make:-
Primodan)
* OYSTAR M-FFS 8 Cup forming, filling and sealing Machine for Fruited Yoghurt Fully
PLC Base (Make:- ERCA)
* Form sealing cup side labeler Machine fully HMI Base (Make:- Harland )
* Ice-cream cups filling machine fully controlling and interlacing (Make:- ROKK)
* Ice-cream cone filling machine controlling and interlacing (Make:- ROKK)
* Ice-cream freezing freezer fully auto mode and fully manual mode (PLC and
Relay made) (make:- ROKK and GRAM Equipments)
* Ice-cream with stick and without stick packing machine fully auto and robot
system ( Make:- GRAM Equipments )
* ALCIP Fully auto mode CIP ( Make:- Tetra Pak )
* ALMIX for powder mixing ( Make:- Tetra Pak )
* LACTA Pasteurizer for Milk pasteurization ( Make:- Tetra Pak)
* LACTA Pasteurizer for Cream pasteurization ( Make:- Tetra Pak)
* Milk Reception Unit ( Make:- Tetra Pak)
* ALEX homogenizer for Milk homogenizing ( Make:- Tetra Pak)
* FLEX for Milk Ultra high treatment ( Make:- Tetra Pak)
* CIP fully auto mode ( Make:- Alfa-Tek)
* Yoghurt and Ice-cream Pasteurizer (Make:- Alfa-Tek)
* Yoghurt and Ice-cream Homogenizer ( Make:- FBF Italy )
* Cheese separation and pasteurizer (Make:- SPX)
* Printer and date coder ( Make:- Domino

Responsible for
* Preventive maintenance & break down maintenance of various Ice-cream plant
PLC based machinery such as
* Ice cream Freezer (PLC & relay Base ) (Make:- TPH, gram equipment)
* Hardening tunnels (PLC Base) ( Make:- TPH, Gram equipment & TPH Comate)
* Wrapping machines, Homogenizer (Make:-APV)
* Pasteurizer (PLC & relay base) (Make:- IDMC, APV)
* Homogenizer (Make:-APV)
* Air Compressor (Make:- Atlas copco)
* Refrigeration plant (PLC & Relay base) ( Make:- Grasso screw compressor,
Dalion Screw compressor, Bitzer & Copland compressor)
* Boiler (Make:- Loos, Thermax)
* Servo motors & Drives (Make:- Indramate & Allen Bradley) LV/HV panels
* Date coding Printing machine (Make:- LINX & DOMINO)
* Installation of new machines/Projects.
3) Working as Instrumentation and Electrical Technician in IDMC Limited, India (Project
manufacturing Company such as Dairy, Breweries and Refrigeration)
* Responsible for IDMC project site at Milk Union Plant, Salem (ELECTRICAL planning,
installation, & commissioning) on site work panel manufacturing, panel testing, panel
erection, cable route selection, cable laying, field side termination, panel side
termination, Trouble shooting, training and handing over the plant to the customer.
* IDMC project site at United Breweries, Hyderabad (ELECTRICAL planning, installation,
commissioning of refrigeration part)
* IDMC project site at Rohtak Milk Union Plant, Rohtak (ELECTRICAL planning, installation &
commissioning) Installation of panels used in milk pasteurizer, cream pasteurizer, Ghee
section, motor control centre, cleans in place (CIP), milk silo control. Installation of
centrifugal pumps, agitator, various pneumatic valves. Installation of various
instrumentation & metering devices. Cable routing and laying for all above installations.
Commissioning of total dairy plant. Trouble shooting, training and handing over the plant
to the customer.
* IDMC project site at South Asia Breweries, Aurangabad (ELECTRICAL planning, installation
& commissioning) Totally Automation plant skada system
On site panel testing, panel erection, installation of instrumentation equipments viz. flow
meter, level transmitter, level switches, temperature transmitter, flow switch, conductivity
transmitter, load cell etc. Installation of various valves, erection of various pumps. Control
and power cable routing & laying, field side termination, panel side termination,
commissioning & Trouble shooting
* IDMC project site at South Asia Breweries, Alwar (ELECTRICAL planning, installation &
commissioning )
On site panel manufacturing as per customer drawing & testing, panel erection,
installation of instrumentation equipments viz. flow meter, level transmitter, level switches,
temperature transmitter, flow switch, conductivity transmitter, load cell etc . Installation of
various valves, erection of various pumps. Control and power cable routing & laying, field
side termination, panel side termination, commissioning & Trouble shooting
* Plc & relay based Panel manufacturing, testing at instrumentation department of IDMC
Ltd. Was responsible for assemble panels
A) Used in milk &cream pasteurizer containing relays, I-P converters, PID controllers,
temperature recorders as per the drawings.
B) Dairy CIP panel using Plc & relays
C) Dairy motor control center panel
D) VF drive panel as per drawing (Siemens, Danffors)